Production efficiency improved by 50% without release agents! Coating with excellent release properties.
By applying a non-stick coating to metal surfaces, we can solve your problems all at once! Applying a coating with excellent release properties to mold surfaces offers various benefits, such as significant reductions in maintenance time and improvements in production efficiency. 【For those who are struggling with the following issues】 ◎ Having trouble with difficult-to-remove substances ◎ Sticking and unable to remove ◎ Struggling with adhesion ◎ Easily getting dirty ◎ Taking too much time for maintenance *For more details, please download the PDF document or feel free to contact us.
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Release properties refer to the characteristic of not causing adhesion or burning on the surface, and it is also called non-stickiness. The reason why frying pans and hot plates coated with fluororesin do not stick is due to this property. - Before: The release properties of the core pins for PP resin injection molding were poor, leading to frequent defects due to deformation. ◎ After: The release properties have dramatically improved, and there are no defects due to deformation. Currently, mass production is ongoing with 200,000 shots without maintenance. - Before: In silicone rubber injection molding, the release properties were poor, requiring the use of a release agent and manual air blowing for demolding. ◎ After: Demolding is now possible without a release agent and without using air blowing, resulting in a 50% improvement in production efficiency. As shown above, this leads to reduced maintenance and increased processing capacity, providing significant benefits. [For more details, please download the PDF document or feel free to contact us.]
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Applications/Examples of results
- Core pin for PP resin injection molding - Silicone rubber injection molding - Torch nozzle for robotic welding - Urethane rubber molding - Extrusion screw for resin pellet recycling equipment - Mold for silicone rubber molding - Heat welding mold for office supplies - PE resin injection molding
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[Efforts Toward Environmental Measures] In recent years, global environmental regulations have been imposed on various industrial products and manufacturing processes. Regulations such as the "PRTR Law," "RoHS Directive," "PFOS," and "REACH" have increasingly constrained traditional manufacturing due to the restrictions on the use and discharge of environmentally harmful substances. The Protronics Group has not only complied with these regulations but has also proactively addressed these issues and advanced development from an early stage. We have conducted early investigations into the restrictions on the use of relevant substances in recent environmental regulations and have been engaged in research on alternatives or the elimination of such substances. As part of our environmental efforts, we have newly introduced "wastewater treatment facilities" (operational since October 2007) to not only meet discharge regulations from factories but also to aim for the discharge of as clean "water" as possible.