Solve molding and transportation issues with surface treatment [Case study presentation].
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Improved production efficiency by 50% without release agents! A coating with excellent release properties.
By applying a non-stick coating to metal surfaces, we can solve your problems all at once! Applying a coating with excellent release properties to mold surfaces offers various benefits, such as significant reductions in maintenance time and improvements in production efficiency. 【For those struggling with the following issues!】 ◎ Having trouble with difficult-to-remove materials ◎ Sticking that won't come off ◎ Difficulty with easy-to-get-dirty surfaces ◎ Taking too much time for maintenance
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basic information
Release properties refer to the characteristic of not causing adhesion or burning on the surface, and it is also called non-stickiness. The reason why frying pans and hot plates coated with fluororesin do not stick is due to this property. - Before: In medical PE resin molding, defects due to mold corrosion were a problem. → After: Mold corrosion has been eliminated, allowing for continuous molding. - Before: In PP resin injection molding core pins, poor release properties led to frequent defects due to deformation. → After: Release properties have dramatically improved, and there are no deformation defects. Currently in mass production with 200,000 shots without maintenance. - Before: In silicone rubber injection molding, poor release properties required the use of release agents and manual air blowing for demolding. → After: Demolding is possible without release agents and without air blowing, resulting in a 50% improvement in production efficiency. As shown above, this leads to reduced maintenance and increased processing capacity, providing significant benefits. [For more details, please download the catalog or feel free to contact us.]
Price information
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Delivery Time
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Applications/Examples of results
- Core pin for PP resin injection molding - Silicone rubber injection molding - Torch nozzle for robotic welding - Urethane rubber molding - Extrusion screw for resin pellet recycling equipment - Mold for silicone rubber molding - Heat welding mold for office supplies - PE resin injection molding
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Company information
[Efforts Toward Environmental Measures] In recent years, global environmental regulations have been imposed on various industrial products and manufacturing processes. Regulations such as the "PRTR Law," "RoHS Directive," "PFOS," and "REACH" have increasingly constrained traditional manufacturing due to the restrictions on the use and discharge of environmentally harmful substances. The Protronics Group has not only complied with these regulations but has also proactively addressed these issues and advanced development from an early stage. We have conducted early investigations into the restrictions on the use of relevant substances in recent environmental regulations and have been engaged in research on alternatives or the elimination of such substances. As part of our environmental efforts, we have newly introduced "wastewater treatment facilities" (operational since October 2007) to not only meet discharge regulations from factories but also to aim for the discharge of as clean "water" as possible.