High-precision cast surface excellent aluminum castings produced in small to large lots! "Janome Die Casting Aluminum Zinc Die Casting"
"Die casting" is a casting method in which molten aluminum alloy is injected at high speed and high pressure into a precision mold. Because the mold has a high cooling effect, it is possible to produce a large number of high-precision castings with excellent surface quality in a short time. 【Advantages of Die Casting】 ○ Productivity → Produces a large number of cast products in a short cycle of about one minute. ○ Dimensional Accuracy → High precision dimensional accuracy in the decimal range. ○ Thickness and Strength → High-strength products with thin walls around 1mm and tensile strength of 296MPa (sample data value). ○ Surface Treatment → Surface treatment for aesthetics and rust prevention when necessary. ○ Molds → Low wear, capable of producing around 100,000 products of the same quality level. 【Unique Strengths of Janome Die Casting】 ○ Capable of handling everything from prototypes to small and large lot production (skills honed by automotive manufacturers). ○ One of the few in Kansai with an 800t large casting machine. ○ Consistent support from casting to machining. ○ Maintains stable and high purity aluminum molten metal, ensuring stable quality. ○ Able to accommodate any project! ● For more details, please contact us or download the catalog.
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basic information
Janome Die Casting is low cost. - Skilled multi-skilled employees are placed at key points, allowing for efficient operation with minimal personnel. - Continuous improvement activities are carried out to always enhance production efficiency, and all employees are aware of cost reduction. - A speedy feedback system has been established through accumulated quality improvement know-how.
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Applications/Examples of results
【Case Studies】 ○ Automotive Parts ○ Agricultural Machinery Parts ○ Office Equipment Parts ○ Others
Detailed information
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Gypsum Casting - Gypsum casting is available at the Hosei JD Kansai Sales Office! Gypsum casting is one of the casting methods that does not use metal, where molds are made from gypsum for casting. It is suitable for prototyping die-cast products and for the production of small quantities or small lots of parts at die-cast levels. 【Suitable for the following cases!】 ○ I want to create high-precision prototypes. ○ I want to produce prototypes comparable to die-casting in a short period and with quick delivery. ○ I want to produce small quantities or small lots of parts comparable to die-casting. ○ I want to carry out interim production until the die-cast master mold is completed.
Company information
The history began when Janome Sewing Machine Industry started in-house production of die casting with the aim of reducing the weight of home sewing machines. Since its founding, we have developed and inherited that technology, taking it as our mission to meet the needs of customers in various industries such as automotive, machinery, precision equipment, and medical devices. The gypsum casting method of Janome, born from our unique and innovative ideas, has achieved a reduction in wasted prototype evaluations during the development stage by shortening the development period and enhancing precision. In die casting, we respond to the transformation of industrial structures by providing integrated production from casting to machining and surface treatment, accommodating small to medium lot orders, and pursuing cost reduction through overseas procurement, thus meeting a variety of requests. At Janome Die Casting, we continuously seek the limitless possibilities of advanced die casting technology from prototyping to mass production, innovating technology and developing new techniques, and we will continue to explore day and night to meet our customers' diverse needs.
![Janome Die Casting "Gypsum Casting" [A casting method that does not use molds!]](https://image.mono.ipros.com/public/product/image/a92/2000288451/IPROS2885386169538929059.jpg?w=280&h=280)
