Aluminum small quantities and small lot prototype casting! Janome's gypsum casting is perfect for prototypes!
Gypsum casting is one of the casting methods that does not use metal, where molds are made from gypsum for casting. It is suitable for prototyping die-cast products and producing small quantities of die-cast level parts. 【Suitable for the following cases!】 ○ I want to create high-precision prototypes. ○ I want to produce die-cast level prototypes in a short time and with a quick turnaround. ○ I want to produce die-cast level parts in small quantities. ○ I want to create prototypes with design changes from existing die-cast products. ○ I want to carry out interim production until the die-cast main mold is completed. ○ I want to create thin-walled products. ○ I want to produce them at a low cost since machining is expensive. 【Features】 ○ Short delivery times. (If we receive 3D data, we can ship in as little as 7 days) ○ Low mold costs due to the use of simple molds. ○ Smooth casting surface comparable to die-casting due to gypsum molds. ○ High freedom in mold structure. → Supports undercut shapes. ○ Capable of producing thin-walled products at the same level as die-casting. → There are records of producing thin-walled products as thin as 0.5mm. ○ Iron-based materials can be inserted. ○ No need for draft angles. ● For more details, please contact us.
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【Other Features】 ○ Expert engineers in die casting provide optimal component design advice ○ No need for prototype design data as production design data can be used → Reduces the design workload for customers ○ Equipped for model making, mold making, casting, and machining → Consistent production from design to manufacturing ● For more details, please contact us.
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Hosei Industry Die Casting ■ Producing excellent aluminum castings with high precision surfaces, accommodating both small and large lots! "Hosei Industry Die Casting" "Die casting" is a casting method that injects molten aluminum alloy into a precision mold at high speed and high pressure. Since the mold has a high cooling effect, it allows for the mass production of excellent castings with high precision surfaces in a short amount of time.
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Introduction to Housei Squeeze Cast ■ Development of aluminum casting technology with very few internal voids! Housei Squeeze Cast Housei Industrial's aluminum casting technology, "Housei Squeeze Cast," achieves minimal air entrapment and very few internal voids in cast products through ultra-low-speed filling and high-pressure directional solidification. Additionally, it allows for high-temperature heat treatment (T6), which is impossible with conventional die casting. As a result, cast products with high mechanical strength, such as tensile strength and hardness, are obtained.
Company information
The history began when Janome Sewing Machine Industry started in-house production of die casting with the aim of reducing the weight of home sewing machines. Since its founding, we have developed and inherited that technology, taking it as our mission to meet the needs of customers in various industries such as automotive, machinery, precision equipment, and medical devices. The gypsum casting method of Janome, born from our unique and innovative ideas, has achieved a reduction in wasted prototype evaluations during the development stage by shortening the development period and enhancing precision. In die casting, we respond to the transformation of industrial structures by providing integrated production from casting to machining and surface treatment, accommodating small to medium lot orders, and pursuing cost reduction through overseas procurement, thus meeting a variety of requests. At Janome Die Casting, we continuously seek the limitless possibilities of advanced die casting technology from prototyping to mass production, innovating technology and developing new techniques, and we will continue to explore day and night to meet our customers' diverse needs.
