Would you like to integrate multiple parts from different processes through precision casting?
【Cost Reduction Examples through Shape Modification and Integration】 In conventional products, manufacturing involved multiple processes such as laser cutting, bending, machining, and welding. However, we propose integration through the lost-wax method. Since it can be produced using a single method, it eliminates the hassle of managing between processes, reduces machining through integration, and increases strength. Additionally, by checking the contact surface with the object and making that part convex, we reduce the dimensional management range, making quality control easier. 【Castem's Lost-Wax Method】 As a lost-wax manufacturer, we have a cumulative track record of over 30,000 molds, excelling in both simple shapes and complex three-dimensional shapes such as hollow, undercut, and gear shapes. We can accommodate various materials, including iron-based, stainless steel, copper, aluminum, and some customer-specified materials.
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basic information
Material: SCS13 (precision casting) Size: 132×100×87 【Lost Wax Manufacturing Process】 ■1. Mold making ■2. Wax forming ■3. Tree assembly ■4. Coating ■5. Wax removal ■6. Firing ■7. Casting ■8. Mold breaking ■9. Cutting ■10. Product inspection ■11. Machining
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*Compatible with parts for all industries. For more details, please feel free to contact us through our website.*
Detailed information
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Conventional shape
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Lost wax shape
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Lost wax shape
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Company information
With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We obtained a U.S. patent for "MIM (Metal Injection Molding)" in 1991. We provide optimal proposals using various technologies and thoroughly support our customers' manufacturing! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in an integrated in-house system. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We also enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs related to consideration time and product costs. More than half a century ago, Castem began its casting business by handcrafting machine tools. Today, we have become a leading company in Japan for manufacturing general industrial components using lost wax casting and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
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