Multi-column minor automatic filling counting machine DAC-9000
Multi-column low-density filling machine camera-type counting machine
The multi-column automatic filling counting machine DAC-9000 is a counting feeder that counts the set quantity in each column.
As user demand for individual packaging and small bag packaging increases, there is a growing number of users who prefer counting-based filling in addition to the traditional weighing-based filling machines. There is also an increasing desire to mix products that are weighed with those that are counted for filling. Until now, counting filling machines were limited to having several large ball feeders (parts feeders) lined up above the packaging machine. Customers have expressed dissatisfaction with these systems, citing difficulties in cleaning, space consumption, and slow operation. In response to such complaints, we developed the multi-lane small-quantity automatic filling counting machine DAC-9000.
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basic information
The counting algorithm used in the multi-lane small automatic filling counting machine DAC-9000 allows for the inline separation of bagged products, such as small bags and stick packaging, which have been difficult for sensors to handle until now. It enables the continuous flow of products from stick filling machines or small packaging filling machines to be filled into large bag packaging machines at a constant rate. (1) The multi-lane small automatic filling counting machine DAC-9000 can count individual products simultaneously with a maximum of 8 lanes using a single camera. (2) In addition to fragment detection, it can also detect larger foreign objects. (3) It is space-saving. The machine can be made smaller compared to traditional parts feeder types.
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Applications/Examples of results
The multi-column small automatic filling counting machine DAC-1000, unlike sensor-based systems, can be designed to match the supply method to the user's products. For example, recently, the use of frozen food ingredients in stores and restaurants has been increasing. As a result, the packaging of ingredients is also progressing towards individual and small packaging. In such applications, weighing alone does not yield a consistent quantity, leading to a global increase in the demand for counting-based filling. For instance, with the simplification and small packaging of frozen foods, the necessity for counting and filling has risen. Additionally, from the perspective of food defense, the automation of the packaging process is being emphasized. ■ As a product filling machine for stick packaging machines ■ As a product feeding machine for individual packaging types ■ As a counting feeding machine for ingredients into small packages ■ For product counting and feeding into bottling lines... pharmaceuticals, supplements, health foods ■ For counting and feeding small products into cups and plastic cases ■ For feeding ingredients into frozen foods and retort foods
Detailed information
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Linkage between DAC9000 and packaging machines The DAC-1000 can be linked with various packaging machines. Please contact us.
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Assorted counting with DAC-9000 The DAC-1000 can count up to 8 columns individually with one camera. It is possible to count different products in different quantities for each column.
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Counting of Small Quantities of Seeds The DAC-1000 can count in 8 areas simultaneously with just one camera. When counting quantities ranging from a few to several dozen, it counts based on the set number for each row, which reduces the deceleration time during adjustments and allows for high-speed counting operations. It is ideal for counting seeds, candies, and small quantities of frozen foods such as fried chicken.
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Koshinsha, known for its counting machines and image sorting machines, has been recognized as an A-rank company by the Kyoto City Venture Appraisal Committee. The counting machine "Digital Area Counter" has achieved high-speed and high-precision counting of items ranging from screws and nuts to frozen foods and seeds using its unique camera counting technology. Additionally, we propose new solutions such as multi-line high-speed sorting machines using image processing and systems for volume sorting and cutting using image processing. Koshinsha's counting machine, the Digital Area Counter, won the Grand Prize at the 2023 Kyoto Small and Medium Enterprise Technology Awards.