Prevent product deterioration with localized air conditioning introduction!
A customer manufacturing intermediate materials from chemical fibers expressed concerns about the extreme rise in warehouse temperatures during the summer, which could lead to the deterioration of stored products. They consulted us about implementing temperature management as part of their quality improvement efforts, coinciding with the new introduction of automatic filling and packaging lines. Issues: 1. The temperature must be kept below 29°C even during the hottest summer days. 2. The entire building has a large space, and managing the temperature throughout would require enormous costs. 3. The first floor contains a small bag packaging room and a product storage warehouse, while the second floor has equipment for cutting from the production line and transporting to the warehouse, necessitating an opening for a crane between the two floors. 4. During the construction period, the installation and setup of the newly introduced automatic filling machine and packaging line are scheduled, requiring careful planning.
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It was proposed to partition areas requiring temperature management and create a booth structure to reduce the initial and running costs related to air conditioning. Since the height of the building on the first floor is low, no ceiling will be installed in the booth; only the walls will be constructed (using existing beams to erect support columns), and an opening for the crane will be designed to be secured. The second floor will have a booth structure with a ceiling, as it is necessary to block heat from the building's roof. Points: 1. To improve fire safety and air conditioning efficiency, the booth panels will have a double structure of non-combustible board and insulation foam. 2. The second floor will be designed with seismic resistance by assembling a frame with H-beams and connecting it to a crane frame that has sufficient strength. 3. Since the air conditioning units can be limited to specific areas and the open space can be reduced, relatively smaller units can perform adequately. 4. The construction schedule will be adjusted to ensure that the delivery and installation of equipment are not hindered.
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