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  6. [Case Study] Solving the Problem of Foreign Matter Adhesion in Injection Molding Machines!

[Case Study] Solving the Problem of Foreign Matter Adhesion in Injection Molding Machines!

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last updated:Sep 11, 2025

蒲田工業
蒲田工業
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To solve the problem of foreign matter adhesion on injection molding machines!

We are producing automotive parts using large injection molding machines, but we have encountered a problem where production lots are being returned due to foreign matter contamination. Since automotive manufacturers have been placing a strong emphasis on quality in recent years, there have been demands for equipment improvements. Issues: 1. The molded items are exposed to outside air immediately. 2. Due to the warehouse-like environment without air conditioning management, the items are easily affected by outside air, leading to unstable dimensional accuracy.

    Clean Booth
KE-4 (射出成型機用CB.jpg

[Case Study] Solving the Problem of Foreign Matter Adhesion in Injection Molding Machines!

KE-4 (射出成型機用CB.jpg
KE-4 (射出成型機用CB.jpg
  • Related Link - http://www.kamata.co.jp/html/solution/2008/02/post…

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We proposed to create a clean booth designed to fit the shape of the injection molding machine. This will prevent contact with outside air, cover the line up to packaging, and resolve foreign matter adhesion issues. 1. Focus on surrounding the injection area with Kamata Industrial's original aluminum frame. 2. Use anti-static transparent PVC material around the perimeter to prevent dust adhesion and allow visibility inside the booth. 3. Utilize 7 FFU fan units to achieve a cleanroom environment with a cleanliness class of 10,000. 4. Install an air shower at the entrance and exit for personnel to prevent dust generation from people. 5. Install an automatic aluminum shutter in the ceiling for mold changes.

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[Case Study] Solving the Foreign Matter Adhesion Problem in Injection Molding Machines!

[Case Study] Solving the Foreign Matter Adhesion Problem in Injection Molding Machines!

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蒲田工業

蒲田工業

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In today's world, where advanced technological capabilities are required of all Japanese companies, we aim to be a trading company that not only embodies "integrity" and "technology," but also explores our customers' needs and responds to their requests, rather than being just a simple trading company.

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