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  6. [Case Study] Repair of Aluminum Molds - Precision Laser Welding

[Case Study] Repair of Aluminum Molds - Precision Laser Welding

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last updated:Sep 11, 2025

蒲田工業
蒲田工業
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Don't give up on repairing aluminum molds! - Precision laser welding

The mold for the container accidentally trapped a nut during pressing, creating unevenness on the surface of the mold, rendering it unusable. Since disposing of it and purchasing a new one is very expensive, we would like to consult about the possibility of repairing and reusing it. (The surface has also been treated with a surface treatment (hard anodizing)). Issues: 1. The new mold is very expensive (several million yen) and has a long lead time due to being from an overseas manufacturer. 2. Because it is made of aluminum, general welding processes are difficult. 3. It is necessary to address both the shape repair of the aluminum itself and the surface treatment.

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HB-37 (2011.12月 精密レーザー溶接.jpg

[Case Study] Repair of Aluminum Molds - Precision Laser Welding

HB-37 (2011.12月 精密レーザー溶接.jpg
HB-37 (2011.12月 精密レーザー溶接.jpg
  • Related Link - http://www.kamata.co.jp/html/solution/2011/12/new_…

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Even with aluminum molds, we trace the shape from the actual item and perform build-up restoration and polishing finish through precise laser welding. Surface treatment (plating/coating) will also be carried out as needed. Points: 1. Welding repair of aluminum products, which is usually difficult, is possible. 2. Without drawings, we trace the shape from similar parts of the actual item for final finishing. 3. We manage the entire process from plating removal → shape repair and finishing → re-plating. *Note: Ultra-high precision for shape repair is challenging.

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[Case Study] Repair of Aluminum Molds, Don't Give Up! - Precision Laser Welding

[Case Study] Repair of Aluminum Molds, Don't Give Up! - Precision Laser Welding

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蒲田工業

蒲田工業

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In today's world, where advanced technological capabilities are required of all Japanese companies, we aim to be a trading company that not only embodies "integrity" and "technology," but also explores our customers' needs and responds to their requests, rather than being just a simple trading company.

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