Ultrasonic disperser [Hielscher] Nano particle dispersion 1mL to 1000L
Hielscher Company
Equipment capable of scaling up (5ml → 100ml → 1,000ml → 10l) with powerful ultrasonic devices equivalent to ultra-high pressure jet mills.
Heilshar Corporation primarily designs and manufactures large, powerful ultrasonic equipment, offering lab equipment, prototype benchtops, and production-level devices. Effective and energy-efficient technology is necessary to harness ultrasonic capabilities. Furthermore, even with ultrasonic technology, the results are entirely different from immersion-type ultrasonic cleaners. It is the high amplitude and high surface intensity of Heilshar's powerful ultrasound that enables this technology. Until now, Heilshar ultrasonic equipment has achieved high output (50,000W) and guarantees 24-hour continuous operation, differing from shear mixers, ultra-high-pressure homogenizers, and stirring bead mills that use shear force. Through 100% cavitation caused by ultrasound, it can achieve what was previously impossible with shear force alone. <Applications> Nano-dispersion of aggregates, reduction of particle size, extraction, emulsification, dissolution, chemical reactions (sonochemistry) <Sectors> Nanomaterials, paints, inks, pigments, fuels, chemicals, cosmetics, biology, food & beverages.
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basic information
Nano-sized particles exhibit unique properties, and nanomaterials have attracted the attention of scientists, researchers, and engineers. Physical properties such as optical and magnetic characteristics, specific heat, melting point, and surface reactions give materials high potential. However, the smaller the particles, the more difficulties arise in processing them. High-power ultrasound is often the only effective method to achieve nanoparticles. The effects of high-power ultrasound have enabled manifold applications in development, catalysis, electronics, energy, as well as in biology & medicine and materials chemistry. Hielscher powerful ultrasound allows for the dispersion of the desired crushed nanoparticles (such as nanotubes, graphene, nanodiamonds, ceramics, metal oxides, etc.). Ultrasound-assisted precipitation, known as bottom-up synthesis, is an efficient method for creating pure nanocrystals with unique properties.
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Applications/Examples of results
1. Ultrasonic wet dispersion 2. Ultrasonic homogenization 3. Ultrasonic particle surface functionalization 4. Ultrasonic extraction and cell lysis 5. Ultrasonic emulsification 6. Ultrasound for chemical activation 7. Ultrasonic decomposition 8. Ultrasonic particle surface cleaning 1-1 Nanomaterial dispersion 1-2 CNT dispersion 1-3 Graphene oxide 1-4 Reinforced rubber 2-1 Thermoelectric nan powder 2-2 Nanodiamond 2-3 Ultrasonic dyeing 3-1 Mini-emulsion 3-2 Conductive ink 4-1 NOx reduction through emulsification 4-2 Sonochemical desulfurization 4-3 Biodiesel
Line up（6）
| Model number | overview |
|---|---|
| UP200Ht & UP200St (Output 200W) | Sample volume: 0.01-1,000 ml With a conversion efficiency of over 90%, it performs dispersion and agglomeration disintegration of materials. Equipped with high-performance control technology, it enables stable operation under various conditions. Additionally, the parameters used can be repurposed for scale-up, making it suitable for development into larger machines. Compact and can be used as either a handheld or stand-mounted device. |
| UP400St (Output 400W) | Sample volume: 5-2,000 ml Despite being 400W, it does not generate internal heat, allowing for high-output operation. It is suitable for initial research aimed at future mass production (such as UIP10000/10000W). Its compact one-box design allows for installation in various locations (100V). It can scale up to large machines of up to 16,000W, making it suitable not only for research purposes but also for production equipment. |
| UIP1000hdT (Output 1,000W) | The ultrasonic processors UIP500hdT (500W) and UIP1000hdT (1,000W) do not require any air cooling fans for the internal converter cooling, resulting in a completely sealed structure (a testament to high-efficiency ultrasound). The processor body is made of aluminum and can handle continuous liquid processing using a flow cell. Depending on the purpose, it can process up to 100 liters of liquid per hour. |
| UIP2000hdT (Output 2,000W) | The ultrasonic processor UIP2000hdT (Output 2,000W) has immense power while maintaining a completely sealed structure. It adopts a cascade sonotrode and can expand the ultrasonic irradiation area, making it a suitable model for processes. It supports liquid processing for dispersion (dispersion of solid particles into liquid), prevention of re-agglomeration (nano-level particles), emulsification (submicron diameter), crushing, promotion of reactions (enhancing crystallization and growth in contact reactions), and cleaning. |
| UIP4000hdT (Output 4,000W) | The ultrasonic processor UIP4000hdT (Output 4,000W) has the maximum power for applying the necessary ultrasonic output obtained from UIP1000hdT and UIP2000hdT to the process line, making it suitable for scale-up. The processor body is made of stainless steel, and the electrical box comes standard in a dedicated cabinet. It prevents the intrusion of dust, heat, and active gases from the outside during installation in the factory. |
| UIP16000 (Output 16,000W) | The ultrasonic systems UIP10000 (Output 10,000W) and UIP16000 (Output 16,000W) are the largest models among ultrasonic processors. The processor, electrical box, and piping are integrated within the cabinet. In this class, some cooling of the processor is done via water cooling, but the hard sound wave efficiency can consistently maintain over 80%. |
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Company information
DKSH is a member of the Swiss global company "DKSH Group." It provides comprehensive services and solutions across the entire value chain, combining procurement, marketing, sales, distribution, and after-sales service, through its three business divisions: consumer goods, production materials, and technology, with a long-term perspective.