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  6. Solving equipment troubles with high-level simulation, leading to reduced maintenance costs!!

Solving equipment troubles with high-level simulation, leading to reduced maintenance costs!!

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last updated:May 28, 2024

出光エンジニアリング
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The paper featuring the case study can be downloaded. Quick response and low cost! We will solve your equipment issues with Idemitsu's simulation technology.

[Free distribution of literature on simulation case studies] Quick response and low cost! We will solve your equipment issues with Idemitsu's simulation technology. At Idemitsu, we have focused on the potential of computer simulation for plant safety and efficiency from an early stage, and have been utilizing it for over 30 years. During this time, we have independently developed simulation technology that can accurately reproduce plant behavior by comparing operational data and various conditions with calculated values. Are you facing any of the following issues? - Not knowing what is happening in the plant and having no way to take countermeasures. - Having a sense of the cause but wanting to understand it quantitatively. - Wanting a decisive factor to determine which of several solutions is the best method. - Unable to validate in the actual plant, and confirmation takes time and costs, so wanting to quickly and easily verify improvement effects. Idemitsu has experience with hundreds of fluid and structural simulations. We will assist you in clearly identifying fundamental issues and linking them to essential problem-solving. Please feel free to consult with us.

    Mechanical Design
高精度シミュレーション_表紙.jpg

Solving equipment troubles with high-level simulation, leading to reduced maintenance costs!!

高精度シミュレーション_表紙.jpg
高精度シミュレーション_表紙.jpg
  • Related Link - http://www.idemitsu.co.jp/eng/product/solution/ind…

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basic information

【Case Studies】 1. Improvement of airflow deviation in electric dust collectors ⇒ Investigated the areas of airflow deviation. Optimized the shape of the rectifying plates in the duct to resolve the issue. 2. Proposal for countermeasures against erosion and corrosion in high-pressure piping ⇒ Clarified optimal processing methods for bend radii and weld seams. Reduced the frequency of pipe replacements (cost savings of several tens of millions of yen). 3. Proposal for countermeasures against cracking in silo cone sections. 4. Consideration of reinforcement for the support installation of spherical tank steel pipe braces. 5. Thermal stress analysis of improved catalyst inlet nozzle structure. 6. Level 2 seismic simulation of flat-bottom frozen tanks. 7. Seismic simulation of the seabed platform. For more details, please contact us or download the case study collection.

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Applications/Examples of results

【Applications】 ○ Design to prevent erosion in piping ○ Investigation of the causes of thermal stress cracking in pressure vessels and design proposals ○ Seismic evaluation and reinforcement design of various tanks ○ Integrity assessment of weak points in various equipment ● We can also assist in solving problems using structural analysis and fluid analysis techniques beyond the above. Please refer to the case studies in the catalog.

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You can download the paper. We visualize equipment and solve problems using simulation technology. We can offer proposals for safer and more secure equipment.

You can download the paper. We visualize equipment and solve problems using simulation technology. We can offer proposals for safer and more secure equipment.

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Tank simulation model

[Paper available for download!!] Our paper on advanced simulation technology is published in the August issue of Plant Engineer.

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In the August issue of "Plant Engineer" published by the Japan Plant Maintenance Association, our Chief Engineer Yonekawa has written an article titled "Advancement of Flow and Structural Simulation and Its Application to Equipment Management." The article includes examples of reducing reinforcement costs for high-pressure gas tanks through structural and flow simulations, as well as cases where issues with duct thinning were resolved. If you are interested, you can download the paper, so please take a look.

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By leveraging my experience as a user, I will contribute to the utilization of low-cost, high-efficiency, and clean equipment by responding to various customer needs regarding equipment. Additionally, I will fulfill our corporate social responsibility and strive to maintain and improve the natural environment.

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