This book is a technical document that allows you to learn the basic knowledge of ultrasonic welding, titled "Textbook of Plastic Welding" [currently available for free].
Among various plastic welding technologies, we particularly introduce the principles, welding compatibility, and welding design (joint design) of ultrasonic welding, vibration welding, spin welding, and heat plate welding, as well as the advantages and disadvantages of each welding method and the configuration of the equipment. Please feel free to contact us with any questions or inquiries regarding our products. 【Features】 ○ Providing optimal application know-how to meet various welding needs (materials, shapes, specifications) ○ Offering the most suitable equipment for your application ○ Supporting your application and providing comprehensive after-sales follow-up to back up your important manufacturing line For more details, please contact us or download the catalog.
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【Plastic Welding Technology】 ■Ultrasonic Welding → A frequency range higher than audible frequencies Ultrasonic welding is a dynamic utilization method. ■Vibration Welding → Operates at a frequency of approximately 200Hz to 250Hz with an amplitude of about 0.5mm-2.0mm, generating lateral vibrations. By simultaneously applying pressure, the upper and lower plastic parts melt momentarily, allowing for welding. ■Spin Welding → Fast cycle time; excellent for airtight welding. Does not damage internal components. Far-field welding is possible. ■Heat Plate Welding → High welding strength; no stringing; no consumables required. Capable of welding large parts. Prototypes can also be welded. ■Others → Laser Welding *For more details, please refer to the catalog or feel free to contact us.
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Dukane Japan is the Japanese subsidiary of Dukane IAS LLC, headquartered in St. Charles, Illinois, USA. It supports various plastic welding processes with its unique advanced technologies, including ultrasonic servo welders utilizing servo control technology, ultrasonic probe systems that can be controlled and monitored from external PLCs via Ethernet IP connection or CC-Link connection, vibration welders capable of high-precision welding with high mechanical rigidity, and the Servo Weld Plus (Dual Servo) spin welder that performs rotation and pressure control via servo. Additionally, with the motto "One World, One Dukane," it offers comprehensive support in countries and regions outside Japan through a worldwide network that spans major industrial nations. This allows for the relocation of equipment purchased in Japan to overseas locations for local service, as well as the maintenance of equipment relocated from abroad in Japan.