Cost reduction is possible! By converting metal parts to resin, various performance enhancements can be achieved.
At Fuchu Plaza, we are promoting and proposing the "resinization of metal parts" through technological development. In many cases, metal parts and die-cast products that require mechanical strength and durability can be converted to resin using engineering plastics. Additionally, we have achieved faster early mass production responses by utilizing 3D printers and flow analysis systems. The resinization of metal parts brings benefits such as weight reduction, rust prevention, and cost reduction. 【Benefits of Resinization】 ■ Cost reduction ■ No painting or post-processing required ■ Oil-free ■ Rust resistance, chemical resistance, and insulation ■ Weight reduction For more details, please refer to our catalog or feel free to contact us.
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basic information
【Process for Resinification】 ■ Selection of the most beneficial resin based on "metal replacement" achievements according to the usage environment ■ Acceleration of product consideration ・ Identification of issues with gate positions through flow analysis ・ Confirmation of product shape and issues in advance using a 3D printer ■ Production of precision molds ■ Verification of functionality and identification of issues through prototype creation ■ Support for early mass production *For more details, please refer to the catalog or feel free to contact us.
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Applications/Examples of results
【Examples of Metal Replacement with Resin】 ■ Hot Water Fitting (Brass) ⇒ PPS ■ Screws and Nails (Iron/Stainless Steel/Brass) ⇒ MXD6 Nylon ■ Door Handle (Stainless Steel) ⇒ MXD6 Nylon ■ Submersible Pump Housing Parts (Zinc Die-Cast) ⇒ PPS/Reinforced PP ■ Large Hinges for Laundry (Stainless Steel) ⇒ MXD6 Nylon ■ Eight-Point Screw (Iron/Stainless Steel/Brass) ⇒ MXD6 Nylon *For more details, please refer to the catalog or feel free to contact us.
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Company information
Fuchu Pura specializes in metal alternatives using engineering plastics and super engineering plastics, supporting the resin conversion of metal parts. We handle everything from mold making, prototyping, injection molding, painting, printing, assembly, machining, to overseas exports. ◎ Smart Factory: In 2005, we developed our own system to realize the IoT integration of production lines. Based on accumulated big data, we make future predictions and enable just-in-time manufacturing. ◎ Production Management System: We have independently developed management software (FPMS) that automates all management tasks from order receipt to sales. Our molding machines and measuring devices are connected online to the management system, allowing real-time viewing of production status and measurement data. ◎ Head Office Factory (Small-batch production and R&D factory): Proposals and realization of resin conversion from metal / Proven experience with 3,000 molds established. We can handle mass production of around 100 units at any time / We own dedicated development machines that can respond immediately to development projects, ranging from 20 tons to 350 tons. ◎ Motoyama Factory (Mass production factory for precision small parts): Supplies 35 million units per month to Southeast Asia / Automation of mass-produced items using engineering plastics. We have 17 unmanned gate-cutting robots and 2 fully automatic packaging machines, ensuring cost competitiveness.