Case Study: "Integration of Parts through Injection Molding" [Example of Reducing the Number of Parts in a Rotating Light]
Cost reduction through part integration using injection molding! Here’s an example of efficiency and cost reduction achieved by integrating rotating light components!
The case study "Integration of Parts through Injection Molding" introduces an example of efficiency improvement and cost reduction achieved by BNL Japan Co., Ltd. through the integration of police car rotating light components using part integration technology. The innovative integration technology through injection molding has consolidated multiple parts into one. This efficiency has successfully reduced the price by 50%. [Contents] ■Reduction in the number of parts ■Efficiency improvement ■Cost reduction *For more details, please request the materials or view the PDF data available for download.
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【Overview】 ■Injection Molding ■Multiple parts (18 parts) → Integrated into 1 part ■Innovative Integration Technology ・Efficiency × 50% price reduction ■Adopting Company: TOYOTA *For more details, please refer to the catalog or feel free to contact us.
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BNL is widely recognized as a global leader in the design and manufacturing of plastic unit components that integrate functions centered around bearings. Headquartered in North Yorkshire, England, we have been providing innovative ideas centered on bearings for over 50 years since our establishment in 1970. Currently, we have branches in the United States, Germany, France, Italy, Spain, China, Thailand, and Japan, offering services globally to major manufacturers in each region. With a wealth of ideas and experience gained from responding to various markets, along with our uniquely developed specialized injection molding technology, we consistently create solutions that impress our customers, contributing to cost savings, space savings, enhanced functionality, and weight reduction. In this sense, we are not just a bearing manufacturer but an engineering designer that provides ideas to our customers. ◎ Create bearing units using injection molding (molds). ◎ Various shapes are possible, resulting in lower total costs.