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  6. Small lot production of high-voltage harnesses for automotive use *Prototype support also available

Small lot production of high-voltage harnesses for automotive use *Prototype support also available

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last updated:Feb 02, 2026

八洲電装 本社
八洲電装 本社
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Electrification High Voltage Harness for Automotive, Agricultural Machinery, and Construction Machinery TE, Amphenol, HULANE, HIRCHMANN, MERITOR

We respond to prototypes at the stage when development drawings are not finalized and can handle small to medium lot mass production at domestic factories (specialized equipment for high-voltage harnesses will be introduced in the summer of 2024). We are engaged in mass production (including prototypes) of various harnesses, ranging from orange high-voltage harnesses necessary for electrification in vehicles and agricultural machinery to signal systems. It is also possible to provide specified connectors (it will be necessary to provide end-user information to the connector manufacturer). *You may supply parts. We can accommodate mixed high-voltage harnesses where one side has connector A and the opposite side has connector B. In mass production, we have numerous achievements including harnesses for car air conditioning, fuel pump systems, main harnesses for snow removal machines and riding lawn mowers, as well as onboard chargers for EVs, lithium batteries for drive systems, and fuel cell commercial vehicles. We have extensive mass production experience ranging from crimping, soldering, and shielded cables to small lead wire processing and main harnesses with over 300 circuits. We own about 500 applicators, primarily for automotive use. We have experience with TE, Amphenol, HULANE, HIRCHMANN, and MERITOR.

    Automotive ConnectorsElectrical equipment partsContract manufacturing
高圧強電実例.jpg

Small lot production of high-voltage harnesses for automotive use *Prototype support also available

高圧強電実例.jpg
高圧強電実例.jpg 加工例2.jpg スクリーンショット 2023-12-18 14.05.45.png IPROS13947418960281509209.jpg スクリーンショット 2026-01-14 14.32.23.png
  • Special site - Product/service details - https://pr.mono.ipros.com/yashima-denso/product/

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Investment in high-pressure harness equipment is planned to be carried out sequentially. 【Achievements】 - Charging harnesses for electric vehicles (OBC), power harnesses for lithium-ion batteries, and PTC heater bodies and harnesses for EVs - DC charging connectors (charging guns) for rapid chargers and inlet processing, etc. 【Owned Equipment】 Automatic cutting and crimping machines (both ends) - 3 units Single-end waterproof (both ends) crimping machine - 1 unit Single-end waterproof, solder (both ends) crimping machine - 1 unit (5Sq both-end machine) - 1 unit Casting machines - 2 units Terminal crimping machines - 16 units Intermediate stripping machine - 1 unit Mini dies for crimping machines - 550 units Injection molding machine (100t) - 1 unit 【Owned Applicators】 Yazaki Corporation | Furukawa Electric | Japan Terminal | Japan Crimp Terminal | Sumitomo Tech | Tyco EJ TE AMP | Sumitomo Electric | Others

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※It varies depending on the scale and content of the circuit, so please feel free to contact us.

Applications/Examples of results

Passenger cars: Air conditioning harness, fuel pump system harness, EV・HEV・FCV: In-vehicle charger (OBC) harness for EVs, sensor harness for lithium-ion batteries, power harness, PTC heater harness for EVs DC charging connector (charging gun) for rapid chargers, inlet processing DC high voltage harness for fuel cell trucks, AC high voltage harness for inverters Agricultural machinery: Main harness for snow removal machines and riding lawn mowers TE, Amphenol, HULANE, HIRCHMANN, MERITOR

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八洲電装

八洲電装 本社

Automobiles and Transportation Equipment

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Founded 91 years ago as "Yashima Automobile Parts Trading Company," our company originated from the automotive parts division of Yashima Motor Co., which was the general importer of Chrysler vehicles in 1926. Over the years, we evolved from supplying repair parts to directly providing mass-produced components to automobile manufacturers, in line with the pre-war and post-war trends of domestic automobile production. At the time of our establishment, the Toranomon area was referred to as Japan's Detroit, yet there were almost no domestic vehicles present, and we had been engaged in automotive-related business even before the domestic production of automobiles began. Today, we have transformed and grown into a technical trading company that directly supplies and sells mass-produced parts to major automobile manufacturers and construction machinery manufacturers. We support the development departments of manufacturers with technical proposals and assist the procurement departments with global parts sourcing, providing mass production solutions for a wide range of products, from resin molded products, semiconductors, electronic components, and sensors to inverters and onboard motors that make up electric vehicles. Notably, the next-generation onboard electrification components have significantly increased, with mass production sales reaching an annual scale of 6 billion yen.

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