Non-electric, short delivery time 200L drum mixer 'Maze Maze Man'
Maze Maze Man Air Drive Series
Air-driven (no electronic components used) with no impact on delivery time! A unique mechanism that is not an air motor, suitable for explosion-proof areas. A mixer that stirs entire drums!
● No electricity required, short delivery time! ● Just connect the air tube! Air-driven 200L drum mixer "Maze Maze Man" Ideal for mixing, stirring, and dispersing liquids, powders, and granules contained in 200L drums, including food, pharmaceuticals, chemical raw materials, inks, and resins. By tilting the drum and rotating it vertically, convection occurs throughout the corners of the drum, allowing for uniform mixing, stirring, and dispersion in a very short time while maintaining a sealed state. Since it operates on air drive and air control, it does not use electricity at all, achieving complete explosion-proof safety. There is no need for electrical explosion-proof construction like electric explosion-proof products, and it can be operated simply by connecting the air tube after installation. As it does not use electronic components, it is unaffected by the recent shortage of electronic parts and can be delivered within the usual lead time. (Reference production period for 200L drum: approximately 1.5 to 3 months) For smaller units (suitable for one-gallon cans or about 20L), delivery can be made in about 10 days. Demonstrations with actual machines are possible. *The video features a model with some specification changes. Blender Shaker Shaker
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- Tilting and rotating the sealed drum causes convection throughout, ensuring uniform mixing in every corner of the can. - Before using the raw materials, the contents can be easily homogenized while still in the drum. - The drum's set position is low, making it easy to attach and detach (using a dedicated attachment and detachment machine). - Work time is limited by using a timer (continuous operation is also possible). - Standardization of processes is possible by fixing rotation speed and operation time, leading to stable quality. - Suitable for explosion-proof areas (no electricity used). - Equipped with a door limit switch, allowing for immediate stop with brakes if the door is opened during operation. - Air-driven/control system developed in-house. - Compared to air motor types, the air consumption is overwhelmingly lower: utility - compressed air (0.5 to 0.6 MPa) consumption is approximately 520 L/min (at maximum rotation). - Maximum rotation exceeds 30 rpm (adjustable via speed controller) *may vary depending on specifications and usage environment. - The operating noise is surprisingly quiet! (quieter than the sound of the contents moving inside the drum). - The rotation motion with varying speeds mixes well. We can accommodate various requests. Example: Making parts that come into contact with the container out of resin, locking the door during operation to prevent it from being opened (of course, without using electricity).
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Applications/Examples of results
○ Sedimentation dispersion of chemical raw materials before use 〇 Secondary battery materials 〇 Semiconductor materials 〇 Sedimentation dispersion of abrasives ○ Mixing of paints and inks ○ Stirring of adhesives and rubber ○ Mixing of food 〇 Marinating of meat ○ Mixing of oils and oil additives ○ Mixing of chemicals, etc. Numerous delivery achievements to major factories.
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I am confident that the widespread use of our products across various fields is proof that the process of mixing is actually required in a very broad range of applications. Perhaps many in the manufacturing industry have been unable to use traditional mixers (commonly known as paddle-type mixers) due to reasons such as "not mixing uniformly" or "the product loses its value if the particles break," and are still forced to rely on labor-intensive mixing that requires time and effort. I believe our products can significantly reduce the "human and time costs of mixing" for such customers. Misugi has years of expertise in mixing, and we possess the technical capabilities to meet the needs of each customer. I recommend consulting Misugi about the processes you believe cannot be solved by machines.