■Odor Control Case Study■Deodorization of Kiln Exhaust Gas at a Cement Factory
Deodorizing microgel
There are odor control measures that can only be implemented by the most experienced odor judges in the industry. Leave the factory's odor control and odor complaint issues to the professionals.
Have you ever been troubled by something like this? - A cement manufacturing plant using activated sludge as raw material - Kiln exhaust gas with a large airflow exceeding 9,000 m3/min - Measures against odors from nitrogen compounds such as NOx and aldehyde odors - Complaints from nearby residents - Many other factories in the vicinity, making it unclear whether the complaints are due to our odors
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basic information
The odor from the kiln at the cement factory was resolved as follows: 【Case Flow】 Step 1: Odor Control Consultation - Visualization of Odor We investigated whether the source of complaints was due to our own odors or those from other companies. In the case of our own odors, we first examined which exhaust outlets were emitting odors and the strength of those odors, visualizing the odor emission situation. Step 2: Consideration of Deodorization Equipment Based on the data obtained from the consultation, we compared and evaluated deodorization equipment. Taking into account the advantages and disadvantages, as well as cost performance, the deodorant microgel spray unit was selected. Step 3: Deodorant Microgel Spray System - Practical Testing Before introducing the equipment, we used a prototype to determine deodorization effectiveness, appropriate spray volume, and concentration. This helps prevent the situation of "buying a deodorization device and failing" and allows us to avoid incurring unnecessary running costs. Step 4: Introduction of Deodorant Microgel Spray System The test results for the deodorant were also favorable. The actual deodorization equipment is designed each time to achieve optimal conditions for deodorization, and specifications are determined in accordance with the customer's internal regulations.
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Applications/Examples of results
Automobile factory / Paint booth exhaust measures Canning factory / Exhaust from all processes in the manufacturing plant Food factory / Exhaust from the production line Clothing manufacturing factory / Exhaust from the surfactant production line Printing factory / UV printing exhaust Foundry / Exhaust from the casting process Pig and poultry farms / Composting equipment Tire factory / Exhaust from the rubber product refining line Recycling industry / Exhaust from composting equipment Flavoring factory / Exhaust from the spice manufacturing process Industrial waste disposal industry / Exhaust from intermediate processing facilities
Line up（1）
| Model number | overview |
|---|---|
| Microgel C-TK | For kiln exhaust odors, foundry odors, decay odors, acidic odors, etc. |
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Company information
"Leave everything related to odors to us." Kalmor products are never installed in places where the general public can see them. However, Kalmor products are always developed with all customers using those facilities in mind. Creating an air environment where everyone can be comfortable is our pride and our mission. That spirit flows continuously from sales to quality control and customer support. 【Business Content】 ■ Proposals and consultations for odor control ■ Sales of deodorizing machines, deodorizing devices, and deodorants ■ Deodorization work ■ Odor surveys ■ Mold surveys and countermeasures 【Scope of Service】 Factories, hospitals, buildings, residences, restaurants, kitchens, smoking rooms, warehouses, septic tanks, toilets, etc. Please consult us about any odor! We will propose everything from surveys to countermeasures!