Introducing a case study of cost reduction VE for precision press processed products proposed to customers!
To manufacture precision press-processed products with high accuracy and optimal cost, cost-reduction design must be implemented from the design and development stage. In particular, press-processed products produced in mass using progressive dies can achieve significant cost reductions even with small cost-cutting measures. Additionally, while there is the issue of how to reduce costs for precision press-processed products, it is also possible to lower costs by replacing machined products or sheet metal products with press processing. [Examples] ■ Cost reduction by changing from machining to press processing ■ Cost reduction by applying standard plate thickness ■ Manufacturing methods for parts composed of different plate thicknesses ■ Cost reduction through the press processing of etched products ■ Cost reduction by converting the method of functional plating *For more details, please refer to the PDF materials or feel free to contact us.
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Example: Cost Reduction through the Application of Standard Plate Thickness ■Before Customer-specified specifications: Material thickness 0.61mm, material tolerance ±0.02mm Since this is a special specification rather than a general specification, requesting the material manufacturer to create it anew incurs costs and time. ■After If the original requirement is for a high-precision pressed product with a thickness of 0.61mm and a tolerance of ±0.02mm, changing it to 0.6mm, which falls within that tolerance, allows for the use of standard plate materials. Since 0.6mm is a commonly available thickness, its availability is very high, and there is no long procurement lead time. Additionally, the material costs can be reduced compared to special plate materials. ■Point In the case of high-precision pressed products, there may be specified special plate thicknesses with low market circulation or special materials from specific manufacturers. In such cases, the availability of materials decreases, and the lead time for producing precision pressed products becomes longer. It is necessary to apply general materials and thicknesses as much as possible. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Company information
Since our establishment in 1985, our company has consistently engaged in the development, design, and manufacturing of lead frames and mold dies for semiconductors, as well as precision molds. Leveraging the know-how cultivated through years of experience, we provide better products to a wide range of customers. Additionally, we have many qualified personnel and utilize state-of-the-art equipment along with accumulated technical expertise, focusing on high-precision mold processing as our core technology. We aim to actively respond to our customers' needs as a partner in the development, design, and manufacturing of various products. As globalization progresses and overseas competitors continue to grow rapidly, we strive to demonstrate our manufacturing superiority, meet expectations regarding quality, cost, and delivery, and aim to be a company that is needed by our customers, while maintaining a commitment to manufacturing in Japan and continuing our daily efforts.
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