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  6. [Case Study] Reduction of Labor Costs with Automatic Lubrication System

[Case Study] Reduction of Labor Costs with Automatic Lubrication System

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last updated:Dec 16, 2019

中部クリーン 名古屋営業所
中部クリーン 名古屋営業所
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Introducing an automatic refueling system that contributes to reducing labor costs! Here are some examples.

This is an introduction to a case study that verifies whether the introduction of an automatic lubrication system not only provides convenience but also helps reduce costs at existing factories. We examined the cost calculation when on-site workers manually produced coolant fluid. Producing coolant fluid by hand incurs significant labor costs annually. However, by utilizing a fully automatic lubrication system, all machines can be automatically lubricated, achieving almost zero time for coolant fluid production. As a result, savings of 2,112,000 yen in just one year and an impressive 10,560,000 yen over five years can be realized, leading to a substantial reduction in labor costs. *For more details, please feel free to contact us. *In the PDF materials, we introduce the automatic dilution supply device for coolant fluid, "FAM20A."

    Other process controlsOther FA equipmentOther environmental equipment
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[Case Study] Reduction of Labor Costs with Automatic Lubrication System

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[Example] <Cost calculation when one operator manages 4 machines in 1 module> ■ Producing 80 liters of 5% solution using 20 liters of water and 1 liter of concentrate, stirring and mixing ・Time required: 5 minutes × 4 cups = 20 minutes ■ Transporting and injecting the finished coolant solution into the machine ・Time required: 5 minutes × 4 cups = 20 minutes ■ Calculation of labor costs (average unit price per minute: 50 yen/min) ※Time required: 20 + 20 = 40 minutes ・Daily labor cost: 40 × 50 = 2,000 yen/day ・Monthly cost: 22 (days) × 2,000 = 44,000 yen/month ・Annual cost: 12 (months) × 44,000 yen = 528,000 yen/year ・If four operators manage 16 machines across 4 modules 528,000 yen × 4 = 2,112,000 yen... ※ For more details, please refer to the PDF document or feel free to contact us. ※ The PDF document introduces the coolant automatic dilution supply device "FAM20A."

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*For more details, please refer to the PDF document or feel free to contact us. *The PDF document introduces the coolant liquid automatic dilution supply device "FAM20A."

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Coolant Liquid Automatic Dilution Supply Device "FAM・FKM Series"

Coolant Liquid Automatic Dilution Supply Device "FAM・FKM Series"

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中部クリーン

中部クリーン 名古屋営業所

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Chubu Clean Co., Ltd. is a company involved in all aspects from water production to treatment. 【1. Environmental Maintenance Business】= We provide various devices and services related to environmental machinery, such as automatic coolant liquid dilution supply systems, floating oil recovery systems, sludge recovery systems, filtration systems, wastewater treatment facilities for factories, and centrifuges, contributing to environmental improvement, automation, factory automation (FA), cost reduction, labor-saving, and space-saving. 【2. Industrial Chemicals Sales Business】= We engage in the sale and service of industrial chemicals, including the sale of toxic and hazardous substances, general industrial and pharmaceutical products, and high-pressure gases. 【3. Construction Business】= We carry out water supply construction, installation of water quality analysis equipment, as well as wastewater treatment equipment, drainage treatment facilities, and wastewater reduction, along with machinery maintenance. 【4. Lifestyle-related Business】= We also undertake renovations related to water areas such as kitchens, washrooms, baths, and toilets, as well as solar power generation.

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