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  6. [Case Study] Cleaning of Rubber Molds Using Dry Ice Blast Cleaning Equipment

[Case Study] Cleaning of Rubber Molds Using Dry Ice Blast Cleaning Equipment

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last updated:Nov 10, 2021

レゾナック・ガスプロダクツ
レゾナック・ガスプロダクツ
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Aluminum molds can be cleaned quickly without damage! Significantly reduce fatigue and cleaning time with brush cleaning! *Case study materials available.

The "Dry Ice Blast Cleaning Device" is a shot blast device that removes dirt from objects by spraying dry ice particles using compressed air, making it an environmentally friendly cleaning system. Customers who previously soaked items in a chemical solution for 20 hours and cleaned rubber molds with a brush for 30 minutes faced challenges with waste liquid treatment after cleaning, as well as the labor involved in brush work and extended production downtime. Therefore, the dry ice cleaning device "Xcel6" was introduced. It was able to clean aluminum molds without causing damage and did so in a shorter time compared to soaking in chemical solutions. [Case Study] ■ Objects - Side Molds: 2 pieces, 400 x 100mm - Bottom Mold: 1 piece, 280 x 120mm ■ Material of Objects: Aluminum *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Cleaning of Rubber Molds Using Dry Ice Blast Cleaning Equipment

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  • Related Link - http://www.sdk.co.jp/gaspro/products/relation/cold…
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basic information

【Before Implementation】 ■ Mold soaking for 20 hours + brushing for 30 minutes ■ Issues  ・ Waste liquid treatment  ・ Brushing work is very tiring  ・ Long production downtime 【After Implementation】 ■ Dry ice cleaning device "Xcel6" ■ Cleaning Results  ・ Compared to chemical soaking, shorter time    ◎ Side molds: 2 pieces in 180 seconds    ◎ Bottom mold: 1 piece in 220 seconds  ・ No damage to aluminum molds  ・ Mold lifespan is expected to be extended  ・ Also contributed to reducing non-operating time * For more details, please refer to the PDF document or feel free to contact us.

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P5

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Applications/Examples of results

【Other Usage Examples】 ■ Cleaning of release agents and dirt attached to various molding processing molds ■ Surface cleaning of building walls, etc. ■ Paint stripping ■ Surface roughening of resin sheets, etc. ■ Cleaning of general industrial machinery ■ Cleaning of food machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Cleaning of Rubber Molds Using a Dry Ice Blast Cleaning Device

[Case Study] Cleaning of Rubber Molds Using a Dry Ice Blast Cleaning Device

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Dry Ice Blast Equipment Xcel6

Dry Ice Blast Equipment Xcel6

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Cold Jet Dry Ice Blast Equipment i3 Microclean(J)

Cold Jet Dry Ice Blast Equipment i3 Microclean(J)

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Dry Ice Blast Equipment Aero40FP

Dry Ice Blast Equipment Aero40FP

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[Notice of Additional Case Page 3] Showa Denko Gas Products

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We would like to inform you that we have added a page on the cleaning case of rubber molds using the "Dry Ice Blast Cleaning System." The "Dry Ice Blast Cleaning System" is a shot blast device that removes dirt from objects by spraying dry ice particles using compressed air, making it an environmentally friendly cleaning system. 【Before Implementation】 ■ Mold soaking for 20 hours + brushing for 30 minutes ■ Issues - Waste liquid disposal - Brushing work is very tiring - Long production downtime 【After Implementation】 ■ Dry Ice Cleaning Device "Xcel6" ■ Cleaning Results - Compared to chemical soaking, it takes a shorter time ◎ Side molds: 2 pieces in 180 seconds ◎ Bottom mold: 1 piece in 220 seconds - No damage to the aluminum mold - Mold lifespan is expected to be extended - Also contributed to reducing non-operating time *For more details, please refer to the case page below.

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レゾナック・ガスプロダクツ

レゾナック・ガスプロダクツ

Resin/Plastic

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Leave dry ice blasting to Resonac Gas Products! We have 35 years of experience as the first in Japan to handle dry ice blasting! We offer related products, including Cold Jet's dry ice blasting equipment, which has performance that overturns the common understanding of dry ice blasting.

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