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  6. [Case Study] Mold Cleaning Using a Dry Ice Blast Cleaning Device 2

[Case Study] Mold Cleaning Using a Dry Ice Blast Cleaning Device 2

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last updated:Nov 10, 2021

レゾナック・ガスプロダクツ
レゾナック・ガスプロダクツ
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Instantly cleans dirt that couldn't be removed by steam cleaning! Contributes to reducing cleaning frequency and increasing monthly shot count! *Case study materials available.

The "Dry Ice Blast Cleaning Device" is a shot blast device that removes dirt from objects by spraying dry ice particles using compressed air, making it an environmentally friendly cleaning system. A customer who was using steam cleaning for automotive electrical components' molding die cleaning faced challenges due to the high frequency of cleaning and the accumulation of dirt in different areas with steam cleaning. Therefore, the dry ice cleaning device "i3 Microclean" was introduced. It cleans the entire mold in 5 minutes, reducing the cleaning frequency by half. The cleanliness is visibly improved, contributing to an increase in monthly shot counts! [Case Study] ■ Target Object: Automotive electrical components molding die 450 x 450mm ■ Resin Materials: PA66, PBT, etc. ■ Removal Target: Resin gas *For more details, please refer to the PDF document or feel free to contact us.

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作業風景2.jpg

[Case Study] Mold Cleaning Using a Dry Ice Blast Cleaning Device 2

作業風景2.jpg
作業風景2.jpg 作業風景1.jpg 洗浄画像.jpg
  • Related Link - http://www.sdk.co.jp/gaspro/products/relation/cold…
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basic information

【Before Implementation】 ■Ultrasonic Cleaning ■Challenges  ・Frequent cleaning required  ・With steam cleaning, dirt accumulates in other areas  ・Long production downtime 【After Implementation】 ■Dry Ice Cleaning Device "i3 Microclean" ■Cleaning Results  ・Cleans the entire mold in 5 minutes  ・Previously, one mold was cleaned 1 to 2 times a day, but now cleaning once a day is sufficient  ・Clearly cleaner than with steam cleaning  ・Cleaning time is overwhelmingly shorter than with steam cleaning *For more details, please refer to the PDF document or feel free to contact us.

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P5

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Applications/Examples of results

【Other Usage Examples】 ■ Cleaning of release agents and dirt adhered to various types of molds for forming processes ■ Surface cleaning of building walls, etc. ■ Paint stripping ■ Surface roughening of resin sheets, etc. ■ Cleaning of general industrial machinery ■ Cleaning of food machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Mold Cleaning Using a Dry Ice Blast Cleaning System 2

[Case Study] Mold Cleaning Using a Dry Ice Blast Cleaning System 2

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Dry Ice Blast Equipment Cold Jet i3 Microclean

Dry Ice Blast Equipment Cold Jet i3 Microclean

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Dry Ice Blast Equipment Xcel6

Dry Ice Blast Equipment Xcel6

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Dry Ice Blast Equipment Aero40FP

Dry Ice Blast Equipment Aero40FP

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[Example] Deburring using a dry ice blast cleaning device.

[Example] Deburring using a dry ice blast cleaning device.

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[Case Study] Cleaning of Rubber Molds Using a Dry Ice Blast Cleaning Device

[Case Study] Cleaning of Rubber Molds Using a Dry Ice Blast Cleaning Device

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[Example] Mold cleaning using a dry ice blast cleaning device.

[Example] Mold cleaning using a dry ice blast cleaning device.

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[Notice of Additional Case Page 2] Showa Denko Gas Products

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We would like to inform you that we have added a page on case studies of mold cleaning using the "Dry Ice Blast Cleaning System." The "Dry Ice Blast Cleaning System" is a shot blast device that removes dirt from objects by spraying compressed air particles of dry ice, making it an environmentally friendly cleaning system. 【Before Implementation】 ■ Ultrasonic Cleaning ■ Challenges - Frequent cleaning required - In steam cleaning, dirt accumulates in other areas - Long production downtime 【After Implementation】 ■ Dry Ice Cleaning System "i3 Microclean" ■ Cleaning Results - Cleaned the entire mold in 5 minutes - Previously, one mold was cleaned 1 to 2 times a day, but now cleaning once a day is sufficient - Visibly cleaner than with steam cleaning - Cleaning time is overwhelmingly shorter than with steam cleaning *For more details, please refer to the case study page below.

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レゾナック・ガスプロダクツ

レゾナック・ガスプロダクツ

Resin/Plastic

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Leave dry ice blasting to Resonac Gas Products! We have 35 years of experience as the first in Japan to handle dry ice blasting! We offer related products, including Cold Jet's dry ice blasting equipment, which has performance that overturns the common understanding of dry ice blasting.

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