Introducing the know-how for improving quality and reducing man-hours in assembly processing and assembly at KSJ Corporation.
At KSJ Co., Ltd., we have established "Work Procedure Manuals" for all production processes, striving to ensure customer satisfaction. In manufacturing environments, especially in companies with a high degree of manual labor, changes in personnel can significantly affect production speed and quality, leading to defects or overtime. Our company is one of those with a considerable amount of manual work, where the skills of the workers play a significant role in the tasks performed. Therefore, we have decided on work procedures and documented them to ensure that the key points of the work are easily understood by anyone. If there are difficulties in performing tasks or alternative methods available, we will consider and implement changes while revising the documentation to pursue ease of work and stability. By doing this, the key points of work and quality are visually communicated to the workers, and anyone can provide almost the same explanation. As a result, the stability of work procedures and the thorough understanding of quality verification points, along with the transmission of know-how regarding the skills of the workers, are dramatically improved, minimizing variations in work speed and quality due to personnel changes, leading to stable quality. *For more details, please feel free to contact us.*
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**Benefits of Work Procedure Manuals (Guidelines)** ■ Work procedure manuals (guidelines) are established for all production processes ■ Key work points and quality points are visually communicated to workers ■ Anyone can provide nearly the same explanation regardless of who teaches ■ Can be checked repeatedly when unsure or if forgotten ■ Ensures stability in work procedures and thorough awareness of quality confirmation points ■ Dramatic improvement in the transmission of know-how in critical areas *For more details, please feel free to contact us.*
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Company information
Our company specializes in improving factory operations through time reduction (labor-saving) and efficiency enhancements in production preparation and management, such as the creation of assembly lines and processes, and the development of operational procedures, as well as safety measures and defect countermeasures. We also design and manufacture automated equipment and jigs, such as assembly processing machines and inspection machines. At KSG, we custom-manufacture unique automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ If you wish, you can visit our factory to see the automatic machines!