Case study of introducing processed products: Request for solving challenges from an automatic machine manufacturer.
We made it possible to produce 'non-manufacturable processed products' by creating dedicated tools!
Here is an example of a request for solving a difficult problem from an automation equipment manufacturer. We received an inquiry from an automation equipment manufacturer, with whom we have worked on many processed products, regarding a processed product to be used in a new development project for a leak testing device. The request was, "To ensure that the O-ring is securely held, the groove for the O-ring on the in-roller shaft needs to be sloped. Is this feasible?" We selected a processing company, explained the response details to the automation equipment manufacturer, and proceeded with prototype evaluation. Each iteration of the prototype increased the difficulty, but we finally resolved the challenging issue of air leakage on the third attempt by steepening the slope to 24 degrees. By meeting the customer's needs and facilitating cooperation between the automation equipment manufacturer and the processing company through our company, we were able to solve the problems faced by the client. [Challenge] We want to add a groove for inserting an O-ring to prevent air leakage in the in-roller section of a flanged shaft, but if the groove shape is straight, a phenomenon occurs where the O-ring is pulled by the pressed parts during repeated air leakage tests. *For more details, please refer to the PDF document or feel free to contact us.
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**Summary** In later discussions, it was noted that the difficulty of tool production increased with each iteration—first, second, and third—resulting in over ten prototypes before completion. It was precisely because of the established trust with the processing company that we were able to collaborate to that extent. This experience reaffirmed the importance of the trust relationship with the processing company in addressing the client's issues. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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The concerns faced in the daily procurement of custom-made processed products, such as "not arriving on time," "unstable quality," "unable to process according to the drawings," and "existing suppliers going out of business," among others. Bandaï's proud custom processing procurement network, the "Hometown Processing Network," consists of unique processing companies from various regions including Hyogo, Osaka, Shimane, Tottori, Hiroshima, Aichi, Kanagawa, and Ibaraki, and it leads to solutions for a wide range of issues related to custom-made processed products. Additionally, in recent years, we have also established a procurement network with reliable overseas processing companies, the "International Processing Network," to strengthen our ability to resolve cost-related concerns.