[IoT Implementation Case] Operation Monitoring Performance Collection System "Facteye"
Equipment operation monitoring and performance management system "Facteye"
Reduce indirect operations and focus on improving core business! Achieving monitoring of over 1,000 IoT devices with a multi-vendor approach that "connects without equipment modification."
You can see the benefits realized by Aisin AW Co., Ltd. through the introduction of Facteye, which addressed three challenges in the process of acquiring equipment operation data for productivity improvement. [Challenges solved by Facteye] 1. Labor input challenge Loss of human resources and time in entering management data recorded by line personnel into the database. 2. Searchability challenge Databases for line operation status and equipment operation status are in separate states. 3. Data accuracy challenge Since the records are made by "people," there is a possibility of omissions and errors.
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basic information
"Facteye" is a system that allows for easy collection of operational history from machines equipped with FANUC CNC and various other equipment. Based on the collected operational performance data, it supports a wide range of functions including automatic report generation and operational analysis. By analyzing the factors that cause downtime, it achieves "reduction of downtime ⇒ improvement of productivity," and furthermore, by analyzing various data collected from FOCAS2, it is also applied to preventive maintenance.
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Applications/Examples of results
1. Collection of Equipment Operating Performance ■ Collect operating performance data such as processing time, downtime, alarm time, spindle load, etc., for each piece of equipment, which can be used for cause analysis. 【Identifying Causes of Machine Downtime】 It is possible to grasp the operating status and obtain unit costs. 【Downtime】 You can understand the operational methods on-site. Example) Increase in single-stop downtime → Operate while checking the program → Review the program. 【Automatic Operating Time】 You can grasp the processing time within the daily operating performance (operating hours). 2. Real-time Operation Monitoring ■ The status of each piece of equipment can be monitored in real-time. This enables remote monitoring of overseas factories. 3. Utilization for Preventive Maintenance ■ By acquiring load information generated during operation, such as motor temperature and load current, it can be analyzed from multiple perspectives.
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Company information
【Proposing the latest and standard equipment for manufacturing through a system】 We are the only company in Japan that can provide a comprehensive proposal for all the equipment necessary for manufacturing, including machine tools, CAD/CAM, 3D printers, 3D scanners, and other 3D digital production tools and instruments. 【Peace of mind with technical support after installation】 With our strength in technical support, we can resolve any concerns of users after installation, such as operation assistance, troubleshooting, and maintenance, all through a single point of contact. 【Extensive display of actual machines】 We have various actual machines set up, allowing you to clarify your operational image through demonstrations and tours before making a decision to implement. 【Manufacturer capabilities】 Additionally, if there are no products with the features desired by users, or if there are products with good features but weak sales power, we will leverage our manufacturer capabilities to release them as uniquely planned in-house products.