A must-see for engineers considering weight reduction and wall thickness! Contracted resin flow analysis service.
Eliminate any molding concerns before mold production! *Case study materials provided.
Resin flow analysis is a technology that simulates the "state of melted and flowing resin" inside a mold, which cannot be directly seen with the naked eye. For example, it can improve quality by confirming and examining moldability in cases where there is insufficient experience with the product shape or material. It is a suitable service for weight reduction and wall thickness analysis. 【Features】 ■ Filling/holding pressure analysis, gate position analysis, two-color molding, insert molding analysis, deformation/warpage analysis, and simplified cooling analysis are possible. ■ Compatible with thermoplastic resins such as PC, PMMA, PP, ASA (ABS), and thermosetting resins such as BMC. *We will provide you with materials including case studies. For details, please contact us or see https://www.shincri-pa.net. Alternatively, please download and review the respective files.
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basic information
[Analysis and Evaluation Items] * Short Shot: Material filling is interrupted during the process. * Weld: Thin lines appear at the material junction. * Sink Mark: Indentations appear on the surface. * Void: Air pockets appear in the molded product. * Burning (Bag Seal): Air inside the mold heats up and ignites due to resin pressure, causing burning. * Burr: Excess molten molding material that flows into gaps in the mold. * Flow Marks, Silver, Jetting: While pinpoint identification is difficult, we can identify the tendency of occurrence. * Deformation: The amount of deformation varies depending on the conditions and the number of gates; therefore, we will report the tendency. * Heat Spot: We specify areas where heat tends to accumulate. Identifying areas that are difficult to cool allows for preventative measures. [3D CAD Model Creation and Product Drawing Creation Service] Using 3D-CAD software "CATIA V5," we create 3D-CAD data based on design planning drawings, design sketches, etc. We handle all aspects of drawing creation, from product layout data and product shape models. Furthermore, we can create the optimal shape based on the results of fluid analysis.
Price information
Prices vary depending on the content, quantity, and delivery date. Based on customer requests, we believe we can offer significantly more reasonable prices than other companies by providing only the minimum necessary output and data creation. For example, we have completed projects involving four-wheeled vehicle exterior parts for approximately ¥85,000 to ¥250,000. For motorcycle exterior parts for approximately ¥68,000 to ¥150,000. For other inquiries, please feel free to contact us.
Price range
P2
Delivery Time
P2
※It may vary depending on the quantity and content, but if it's the first report, I can inform you within 2 to 3 days.
Applications/Examples of results
*For more details, please refer to the various documents or feel free to contact us. Cases where evidence is stored internally within the company Cases where it is included as part of materials for end-users Cases where concerns need to be identified in advance during the manufacturing process of resin molds Cases where the company wants to try injection molding of thick-walled or thin-walled products for the first time etc.
Detailed information
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As of March 2022 We use the latest version of Moldflow. Unlike previous versions, it not only reduces calculation time but also allows for more reproducible output of results regarding deformation and shrinkage, which are difficult to represent.
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Introduction to the analysis process. We will create an analysis model from the CAD data you shared and set the conditions. If the result is unsatisfactory, we will implement countermeasures and verify their effectiveness. If the result is satisfactory, we will report the findings as is.
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Cost comparison. It depends on your requirements. For short-term needs, our service is definitely the best choice. If you require more detailed and precise results, we recommend considering another company.
Company information
Our business involves design support, prototyping, modeling for mass production, and drawing creation for resin products using 3D CAD. We also conduct resin flow analysis as an evaluation tool for injection molded products. We use CATIA V5 and Fusion360 for 3D CAD, and Autodesk Simulation Moldflow for resin flow analysis. Recently, we have been offering a "hybrid flow analysis contract service" integrated with CATIA V5. By utilizing our hybrid flow analysis system, you can: - Quickly identify and address concerns in the designed shape. - Identify areas of shrinkage that are difficult to detect on the CAD screen. - Predict weld positions and identify ranges when flowing resin from various locations. - Significantly reduce mold modification costs and lead times. - Receive proposals for optimal shapes and conditions based on shape differences and resin material differences. We are not just a company that performs analysis. We provide the best shapes for the next processes, considering work efficiency in mold processing and product drawing creation. We prioritize our customers and strive to ensure that they feel satisfied and glad they chose us.
