A must-see for engineers considering weight reduction and wall thickness! Contracted resin flow analysis service.
Eliminate the concerns about molding for mass-produced products! *Materials with case studies will be provided.
Resin flow analysis is a technology that simulates the "state of melted and flowing resin" inside a mold, which cannot be directly seen. For example, by confirming and examining moldability for projects with insufficient experience regarding product shapes or materials, it leads to quality improvement. This service is suitable for lightweighting and thickness considerations. 【Features】 ■ Capable of filling and holding pressure analysis, gate position analysis, two-color, and insert molding analysis ■ Compatible with thermoplastic resins such as PC, PMMA, PP, ASA (ABS), and thermosetting resins like BMC *Materials with examples of achievements are available. For more details, please contact us or download and view each file.
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basic information
【Evaluation Items】 - Short Shot: Material filling stops midway - Weld: Thin lines appear at the junction of materials - Sink Mark: Dents occur on the surface - Void: Air pockets form in the molded product - Burn (Bag Sealing): A phenomenon where air in the mold ignites due to resin pressure and burns - Flash: Excess molten molding material flows into the gaps of the mold - Flow Mark, Silver, Jetting: While pinpoint identification is difficult, it is possible to indicate trends of occurrence. 【3D CAD Model Creation and Product Drawing Services】 Using the 3D CAD software "CATIA V5," we create 3D CAD data based on design planning drawings, design sketches, etc. We handle all aspects of drawing creation from product layout data and product shape models. Additionally, we can create the optimal shape based on flow analysis results.
Price information
It varies depending on the content, quantity, and delivery date. Based on the customer's requests, I believe we can respond at a much more reasonable price than other companies by producing only the minimum necessary results and data. Please feel free to contact us first.
Price range
P2
Delivery Time
P2
※It may vary depending on the quantity and content, but if it's the first report, I can inform you within 2 to 3 days.
Applications/Examples of results
For more details, please refer to the various materials or feel free to contact us.
Detailed information
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As of March 2022, we will use the latest version of Moldflow in our company. Unlike previous versions, it not only reduces calculation time but also provides more reproducible results for deformation and shrinkage, which were difficult to express in the results.
Company information
Our business involves design support, prototyping, modeling for mass production, and drawing creation for resin products using 3D CAD. We also conduct resin flow analysis as an evaluation tool for injection molded products. We use CATIA V5 and Fusion360 for 3D CAD, and Autodesk Simulation Moldflow for resin flow analysis. Recently, we have been offering a "hybrid flow analysis contract service" integrated with CATIA V5. By utilizing our hybrid flow analysis system, you can: - Quickly identify and address concerns in the designed shape. - Identify areas of shrinkage that are difficult to detect on the CAD screen. - Predict weld positions and identify ranges when flowing resin from various locations. - Significantly reduce mold modification costs and lead times. - Receive proposals for optimal shapes and conditions based on shape differences and resin material differences. We are not just a company that performs analysis. We provide the best shapes for the next processes, considering work efficiency in mold processing and product drawing creation. We prioritize our customers and strive to ensure that they feel satisfied and glad they chose us.
