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  6. Simulation of a heat exchanger using SimericsMP.

Simulation of a heat exchanger using SimericsMP.

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last updated:Feb 18, 2022

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Introduction to the simulation of a shell-and-tube heat exchanger, an example of thermal fluid analysis.

CFD provides a means to shorten product development periods, reduce prototyping costs, and obtain detailed data that is difficult to measure through experiments. In this article, we will introduce application examples that can assist in product development using Simerics' CAE/CFD software. Heat exchangers have various applications, including boilers, steam generators, and commonly in air conditioners, refrigerators, and automotive radiators. While it is essential to enhance heat transfer efficiency, there is also a demand for miniaturization, requiring various trial and error in the design process. However, designing requires significant time and costs for prototyping and experiments. In CFD simulations, computation time can often increase depending on the shape of the shell and the number of tubes. However, with Simerics' CFD, high-performance thermal fluid analysis can be processed quickly through large-scale parallel computing, allowing for easy and rapid acquisition of results. The interior of the shell is also modeled in detail, replicating conditions close to actual experiments. This is expected to lead to significant reductions in man-hours and costs! There are many more reasons to use Simerics' CFD software. Please check the link below or feel free to contact us!

    simulatorThermo-fluid analysisContract Analysis
適用事例集サムネイル.png

Simulation of a heat exchanger using SimericsMP.

適用事例集サムネイル.png
適用事例集サムネイル.png heat_exchanger_streamline.gif heat_exchanger_temperature.gif heat_exchanger_pic3.jpg
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Applications/Examples of results

■Parallel computation ■Internal and external flow ■Heat transfer ■Turbulence ■Particle tracking ■Radiation ■Sliding mesh ■Cavitation ■Free surface ■Rigid body motion ■Multicomponent

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『Simerics MP for SOLIDWORKS』

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We adopted Simerics MP+ and became "Hydraulic Masters"! User interview with Kyushu Institute of Technology - CFD thermal fluid analysis case study.

We adopted Simerics MP+ and became "Hydraulic Masters"! User interview with Kyushu Institute of Technology - CFD thermal fluid analysis case study.

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SimericsMP+ Volumetric Fluid Machine Analysis Case Studies

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Case study of motor oil cooling in SimericsMP+

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Case Study of Fluid Analysis for Planetary Gears

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Online seminar on the utilization of the latest thermal fluid analysis software and turbo design software.

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Wavefront Inc. will hold an online seminar titled "Utilization of the Latest Thermal Fluid Analysis Software and Turbo Design Software"! In recent years, various initiatives have been undertaken to achieve a carbon-neutral society. For example, in the automotive industry, with the further promotion of electrification, energy conservation, and efficiency, there is a growing demand for thermal fluid analysis, including cooling simulations for electric motors (water cooling/oil cooling) and oil agitation simulations for planetary gear mechanisms used in EVs/HEVs. In this seminar, we will introduce the thermal fluid analysis software "Simerics MP+" specialized for these complex simulations! Additionally, the construction of small hydropower plants contributing to sustainable renewable energy supply is becoming increasingly active. Since installation locations are not limited as long as there is a drop and flow, many potential development sites remain, and many companies are entering this field. We will also introduce the turbo design software "CFturbo," which serves as a stepping stone for those involved in small hydropower generation to increase turbine efficiency while reducing design time and costs, as further proliferation and diversification of small hydropower generation is anticipated!

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Oil analysis of the piston cooling jet.

The Piston Cooling template has been added to SimericsMP+!

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A Piston Cooling template for two-phase flow piston cooling simulation using oil injection has been added. It is now possible to model multiple pistons with a single piston cooling module. Additionally, conjugate heat transfer simulations can be performed without using Python scripts.

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Accelerated motion

The 【SimericsMP+】Fuel Tank template has been added!

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A Fuel Tank template has been added to simulate two-phase flow in the fuel tank of a vehicle.

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Underfood

The Vehicle template has been added to SimericsMP+!

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A Vehicle template has been added for performing simulations of automotive exterior, under-hood airflow, and thermal damage analysis. Additionally, a new mesh type has been introduced, allowing selected solid components or internal fluid components to be retained within the template. Furthermore, "Drag development" has been added to the output of drag calculations.

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Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into one that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend towards digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to enhance operational efficiency. In line with this trend, our company provides a solution aimed at improving efficiency in research and development environments, known as the Laboratory Information Management System (LIMS), which includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.

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