Currently offering manga materials and case studies! Improving release properties, non-stick properties, and stain resistance with functional surface treatment technology.
The "Protonics System" is a collective term for the functional surface treatment technologies we possess. We offer over 100 variations. Our functional coatings, with surface thicknesses in micrometers, solve various problems in molding processes. Additionally, our coatings are specified in numerous drawings by major manufacturers, and we also provide after-sales services such as film thickness measurement. 【We solve the following issues】 ■ Release issues and molding defects with resin, rubber materials, and elastomers ■ Galling, conductivity issues, and seal leaks in mechanical parts ■ Poor sliding, friction resistance, wear, and corrosion in metal parts, etc. *For more details, please refer to the materials. Feel free to contact us as well.
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【Improvement Examples】 ◎ Improvement of release properties and non-stickiness By applying to mold products, gates, sprues, etc., release properties and fluidity are enhanced. ◎ Improvement of sliding properties and wear resistance By applying to mold sliding parts, ejector pins, sleeves, etc., the sliding properties and wear resistance between metals are improved. ◎ Improvement of wear resistance and fluidity By applying to gate sections, nozzle inner diameters, etc., wear resistance and fluidity with filler-containing resins are enhanced. ◎ Improvement of corrosion resistance of mold water cooling holes Surface treatment is applied only to the cooling water channels of the mold, contributing to increased mold life and stabilization of molding conditions. ◎ Build-up and dimensional adjustment Precise build-up adjustments of several tens of micrometers for burr prevention and dimensional adjustments can be performed using the coating.
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*For more details, please refer to the materials. Feel free to contact us as well.*
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[Efforts Toward Environmental Measures] In recent years, global environmental regulations have been imposed on various industrial products and manufacturing processes. Regulations such as the "PRTR Law," "RoHS Directive," "PFOS," and "REACH" have increasingly constrained traditional manufacturing due to the restrictions on the use and discharge of environmentally harmful substances. The Protronics Group has not only complied with these regulations but has also proactively addressed these issues and advanced development from an early stage. We have conducted early investigations into the restrictions on the use of relevant substances in recent environmental regulations and have been engaged in research on alternatives or the elimination of such substances. As part of our environmental efforts, we have newly introduced "wastewater treatment facilities" (operational since October 2007) to not only meet discharge regulations from factories but also to aim for the discharge of as clean "water" as possible.