Metal powders for sintered products that contribute to the electrification, lightweighting, and noise reduction of automobiles.
[Case Materials & Catalog Presentation] Various metal powders for automotive parts such as sintered transmission gears, soft magnetic components for electrification-compatible motors, and 3D printer applications.
Our company offers a rich lineup of "powder metallurgy iron powder" suitable for high-load sintered parts such as gears, "soft magnetic composite materials (SMC)" with insulated coatings on particle surfaces for motor cores and reactors, and "metal powders for additive manufacturing (3D printing)," which is a new and noteworthy manufacturing method! The technology of powder metallurgy has an extremely high material yield and low energy consumption, making it a "green technology" that contributes to a sustainable society across a wide range of fields, including the automotive industry. Compared to conventional steel materials, it significantly reduces machining processes, enabling lightweight, compact designs, lower noise levels, and enhanced performance. 【Advantages of Powder Metallurgy】 ■ No need for gear cutting or hobbing! Processes can be shortened to less than 1/4. ■ Weight reduction of over 20% is possible without additional processing such as hollowing or thinning. ■ The number of manufacturing equipment and installation space can be reduced, allowing for a 40% reduction in capital investment. ■ Compared to traditional methods, bending and impact stress can be alleviated by 15%. ■ Almost no waste material is generated with a material utilization rate close to 100%. ■ It has shock absorption capabilities, contributing to lower noise and vibration levels.
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By optimizing materials, process conditions, and design, it is possible to significantly reduce machining processes compared to steel. Lightweight miniaturization, noise reduction, and high performance can also be achieved. 【Advantages of Powder Metallurgy】(Example of Gears) ■ No need for gear cutting or hobbing! The process can be shortened to less than 1/4. ■ Over 20% weight reduction is possible without additional processing such as hole drilling or thinning. ■ The number of manufacturing equipment and installation space can be reduced, allowing for a 40% reduction in capital investment. ■ Compared to conventional methods, bending and impact stress can be alleviated by 15%.
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We have numerous achievements in various automotive mechanical parts and soft magnetic components; please contact us for more details.
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Heganas Corporation started as a coal mining company in Heganas village in southern Sweden over 220 years ago in 1797. Since then, it has continuously led the global market as a pioneer in iron powder and metal powder, growing into the world's largest manufacturer of metal powders with an annual production capacity of 500,000 tons. Our vision is to inspire the industry to make more with less, improving resource efficiency and leading a wave of positive change. Heganas' metal powders are adopted as excellent materials for manufacturing parts and various other applications, serving as crucial materials in many sectors of the industry. As the range of applications expands, a wide variety of products with different chemical compositions, particle sizes, and shapes are being developed, with Heganas continuing to take a leading role in these developments. We offer a rich and comprehensive product range that surpasses any other metal powder manufacturer, supplying over 3,500 types of products from 17 locations worldwide. Heganas Corporation is globally active across the group, aiming to achieve climate neutrality in all operations by 2037 to contribute to sustainable growth.