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  5. Heating device
  6. Solve your heat treatment problems with ceramic fiber heaters!

Solve your heat treatment problems with ceramic fiber heaters!

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last updated:Mar 22, 2019

貞徳舎
貞徳舎
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We will solve common concerns such as wanting to invest more electrical capacity in the same installation area and wanting to extend the lifespan of heaters!

Examples of Solutions for Customer Concerns ■ I want to increase the electrical capacity with the same installation area. → By using a strip heater, you can achieve double the capacity in the same area compared to round wire coil heaters. ■ I want to extend the product lifespan of the heater. → A safety design calculated for the power load on the heating element makes it less likely to break. ■ I want to shorten the heating ramp-up time and heating duration. → Strip heaters have better radiation efficiency than round wire coil heaters, allowing for faster heating speeds and reduced heating time, which also puts less strain on the heater. ■ I want to eliminate uneven heating. → By filling the insulation material with heating elements, it becomes a full-area heater, allowing for uniform heating. ■ I want to create an original heater. → We can turn your requests into reality with custom-made designs. Additionally, due to our extensive experience, we can provide quick estimates and designs.

    Heating deviceOther heaters
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Solve your heat treatment problems with ceramic fiber heaters!

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  • Related Link - https://teitokusha.co.jp/

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basic information

Generally, the characteristics of ceramic fiber are as follows: - Lightweight (previously, bricks were used as refractory materials). - Insulation material and heating element are combined. - Easy to install (just fit into the furnace), allowing for time savings. - Having spare parts allows for replacement when necessary, eliminating concerns about equipment downtime.

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Applications/Examples of results

■Ceramic Fiber Heater A multi-heater that can be used for research and general industrial applications. It can handle temperatures up to 1200°C inside the furnace.

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A must-see for those struggling with heat treatment! Selection guide.

A must-see for those struggling with heat treatment! Selection guide.

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Chodokusha Co., Ltd. - Company Overview

Chodokusha Co., Ltd. - Company Overview

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Solve your problems with heat treatment heaters using "Ceramic Fiber Heaters"!

  • Product news

The ceramic fiber heaters from Teitokusha are produced by combining our unique heating element processing technology, ceramics technology that leverages know-how from 100 years of refractory brick manufacturing, and processing technology for ceramic fiber boards. 【Heating Element】 We primarily use heating elements made by winding round wire coils into a coil shape. Our company applies slit processing to strip-shaped heating elements and adjusts the slit width to design them according to the customer's requirements for current and voltage. 【Ceramics】 The essential function required for ceramics used in heaters is thermal shock resistance. Since the heating element becomes hot immediately upon applying electricity, ceramics that can withstand this rapid temperature change are necessary. We design and manufacture ceramics in-house with formulations tailored to the usage conditions. 【Ceramic Fiber Board Processing Technology】 We perform processing of heaters to the dimensions and shapes requested by our customers. Instead of leaving the ceramic fiber board as is, we also accept various processing treatments such as surface effect treatment, binder removal, and lamination processing. We will solve your problems with products that combine these technologies!

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Are you having trouble with heat treatment heaters? We will solve your problems!

  • Product news

Are you facing any of these issues with heat treatment? - Want to input more electrical capacity in the same installation area... - Want to extend the product lifespan of heaters... - Want to shorten heating rise time and heating duration... - Want to eliminate heating unevenness... - Want to create original heaters... We receive such inquiries from our customers. At Seitokusha, we offer 'Ceramic Fiber Heaters' that can solve your problems. 【Features of Ceramic Fiber】 - Lightweight (previously used bricks as refractory materials) - Insulation material and heating element are combined - Easy installation (just fit into the furnace), allowing for time savings - Having spare parts allows for quick replacement in case of emergencies, eliminating concerns about equipment downtime.

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Solve your heat treatment problems with ceramic fiber heaters!

  • Product news

Examples of Solutions for Customer Concerns ■ I want to increase the electrical capacity with the same installation area. → By using a strip heating element, it can accommodate twice the capacity in the same area compared to round wire coil heating elements. ■ I want to extend the product lifespan of the heater. → The safe design calculated for the power load on the heating element makes it less prone to disconnection. ■ I want to shorten the heating ramp-up time and heating duration. → Strip heating elements have better radiation efficiency than round wire coil heating elements, allowing for faster heating speed, which reduces heating time and lessens the burden on the heater. ■ I want to eliminate heating unevenness. → By filling the insulation material with heating elements, it becomes a full-area heater, allowing for uniform heating. ■ I want to create an original heater. → We can turn your requests into reality with custom-made designs. Additionally, due to our extensive experience, we can provide quick estimates and designs.

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Solve your heat treatment problems! [Customer feedback included!]

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**Customer Feedback** ■ The lifespan has doubled, and the power has also doubled!  → We proposed and implemented a solution to extend the lifespan of the heater as requested. Without changing costs, the lifespan has doubled, and the power has also doubled. ■ It has become more durable and easier to maintain.  → In response to the request for a heater that is durable and easy to maintain, we proposed the most suitable option from our lineup. After implementation, we regularly visit the customer to check the operational status of the heater. Additionally, ■ We can manufacture both RCF boards and environmentally friendly specifications (alumina fiber boards and biodegradable fiber boards). ■ Since we do not use vacuum manufacturing methods, there are no mold costs required. ■ We also provide not only heaters but also integrated case products.  《 We will shape your requests into custom-made solutions.     Furthermore, due to our extensive experience, we can provide quick estimates and designs. 》

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Company information

貞徳舎

貞徳舎

Industrial Electrical Equipment

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Since its founding in 1891, we have progressed as a manufacturer specializing in refractory materials and continue to produce refractory bricks and insulators for electric furnaces. Our main products today are industrial electric heaters, and we excel in the design and manufacturing of heaters for electric furnaces that operate in harsh environments with extreme temperature fluctuations, creating them to order. Using metal heating elements, we provide electric furnace heaters that can withstand temperatures up to 1200°C, which are used in furnaces for processes such as carburizing and quenching of iron, as well as bending glass. Additionally, as a new product, we have successfully developed and commercialized a hot air generation device by combining metal heating element processing technology with ceramic insulator manufacturing technology. Our motto is to thoroughly address our customers' concerns and challenges and to stay with them until solutions are found. Based on the technology and know-how cultivated over more than 125 years of history and achievements, we are ready to assist with any inquiries related to heat.

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