A detachable transfer robot that allows for press processing via automatic transport simply by being installed on existing press machines only when necessary!
The "KOA-PS" is a detachable high-speed 3D transfer robot developed by our company, which conducts press processing in-house. It addresses challenges such as difficulties in processing with progressive dies and high labor costs in single-stroke processing. When not using the robot, single-stroke and progressive processing can be performed on the same press machine. 【Features】 ■ Compared to progressive processing, it allows for mold design with the minimum material width required for product blanks to be ejected, thereby minimizing scrap and improving material yield. ■ By arranging single-stroke molds in a row, processing via automatic transport is possible. ■ We offer various transport methods for product shapes and processing methods that cannot be handled by conventional transfer systems. ■ Using external input/output functions, it is possible to connect (control) external devices and equipment such as level feeders, parts feeders, and air cylinders. *For more details, please contact us or view the PDF download.
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【Three Models According to Transfer Pitch】 ■KOA PS-200 Recommended press tonnage: 110 tons or less Lateral movement: up to 200mm Forward and backward movement: up to 200mm Vertical movement: up to 80mm ■KOA PS-400 Recommended press tonnage: 110 to 300 tons Lateral movement: up to 400mm Forward and backward movement: up to 400mm Vertical movement: up to 80mm ■KOA PS-600 Recommended press tonnage: 200 to 300 tons Lateral movement: up to 600mm Forward and backward movement: up to 500mm Vertical movement: up to 150mm 【Proposals for Automation and Labor Saving with Transfer Robots】 ■Automation of Production Automating production by having robots perform transportation of multiple processes ■Efficiency of Production Consolidating multiple process molds into one, allowing processing that was previously done on multiple machines to be handled by a single press ■Labor Saving in Production Reducing the number of workers by consolidating processing equipment into one machine ■Development of Automation through Connection with Peripheral Equipment Controlling in-mold cylinders, detection sensors, and peripheral equipment (such as feeding devices) from the robot ■Efficiency of Production Equipment by Accommodating a Variety of Small Lot Products A single robot capable of handling the transportation of various products
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For more details, please refer to the PDF document or feel free to contact us.
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We handle everything from prototype to mass production of metal pressing for motors, inverters, and batteries. We also manufacture and sell labor-saving transfer robots (units). We provide products to various industries. Our company, which handles everything from the design and manufacturing of press molds to pressing processes, deals with: - Various progressive presses (35t to 300t) - Transfer presses (65t to 400t) - High-speed presses (80t, 2 units) - Deep drawing processing We own press machines ranging from 5t to 400t and can accommodate various pressing processes (deep drawing presses, progressive presses, etc.). The materials we can process include iron, aluminum, brass, stainless steel, copper, phosphor bronze, and plated steel sheets. For products after pressing, we perform assembly processing and welding processing. We also have a system in place to consistently handle various surface treatments. For more details, please download our catalog or contact us.