On-site construction & nationwide support | Opening processing for plants (cutting processing, counterboring processing)
We accept cutting, welding surface preparation, and countersinking of pipes that occur during the replacement of existing piping and valves with reduced meat! Cold cutting is also acceptable for explosion-proof areas.
What is beveling...? Beveling is a process that involves machining the edges of steel pipes to an appropriate shape in order to ensure the strength and quality of the welded joints (butt welding and penetration welding). The "groove" created between the two components to be joined is called a bevel, and the machining shapes include V-shaped, I-shaped, and U-shaped, which are determined based on the base material and conditions. [About the beveling process of the torque system] Our company handles the cutting of existing pipes and the beveling and countersinking of welding surfaces that occur during valve replacement. Utilizing our nationwide network of sales offices, we not only provide speedy responses but also significantly contribute to work efficiency and cost reduction by simultaneously managing tightening and construction. [Features of the beveling service] ◆ Use of specialized beveling machines that comply with welding contractor inspections (Maru G) for piping ◆ Cold cutting process, which does not produce sparks, allowing work in explosion-proof areas - Supported pipe sizes: Up to 600A (up to 800A for internal clamping) - Service area: Nationwide - Additional services: Machining for sealing, flange face facing, and gasket surface serration *Please consult with us first! For more details, please refer to the PDF document below or feel free to contact us.
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basic information
[Introduction to Beveling Machines] ■MDSF External Clamp Type Beveling Machine - Achieves ultra-lightweight design with external clamp method and split aluminum frame, significantly reducing setup time. - No heat-affected zones on the processing surface, eliminating unnecessary finishing work and ensuring time savings and stable quality. - Capable of cutting and beveling thick-walled pipes without changing setups, suitable for double bevels, flange surface processing, and internal counterboring. - Lightweight and space-saving design makes it easy to handle even in high or confined spaces. - Cold cutting produces no sparks, making it usable in explosion-proof areas. *Required clearance: 200mm from the pipe outer diameter, 300mm from the cutting surface to the motor. ■PF600 Internal Clamp Type Beveling Machine - Suitable for situations without straight pipe sections, as well as elbow and reducer sections. - Ideal for flange surface processing.
Price information
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Applications/Examples of results
Has numerous achievements in plant-related fields.
Detailed information
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Beveling Example 1 Pipe Type: 16B-sch160 Number of Locations: 2 Material: Carbon Steel Pipe Bevel Shape: V Bevel 30° Internal Processing: 5R18° Straight 10mm
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Beveling Example 2 Pipe Type: 300A-sch160 Number of Locations: Cutting 4, Beveling 4 Material: Carbon Steel Pipe Bevel Shape: 2-Stage U Bevel 5R20°-3R5° Internal Processing: 5R18° Straight 10mm
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Beveling Example 3 Pipe Type: 300A-sch80 Number of Locations: 4 Material: Carbon Steel Pipe Bevel Shape: Double V Bevel 37.5° 3.5R10° Internal Processing: 5R18° Straight 5mm [With Maru G Inspection]
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Example of Beveling Process 4 Construction Location: Spray Nozzle Pipe Type: 150A-sch20 Number of Locations: 1 Material: Carbon Steel Pipe Bevel Shape: V-Bevel 30° Straight 20mm, Outer Diameter 45° V-Bevel
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Beveling Example 5 Pipe Types: 300A, 250A, 200A, 150A, 100A, all sch40 Number of Locations: 36 Material: Stainless Steel Pipe Bevel Shape: Cut, 4R20° U-bevel Internal Processing: 60R Straight 5mm
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Processing Example 6 Construction Location: Steam Chamber Pipe Type: 500A-sch140 Number of Locations: 1 Material: Stainless Steel Pipe Bevel Shape: V Bevel 32°
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Company information
The Torque System is a "bolting comprehensive manufacturer" primarily engaged in the sale, rental, and service supervision of large bolt tightening tools, including "hydraulic torque wrenches." We also provide maintenance services such as calibration and repair of these tools, as well as on-site processing work that meets the needs of bolt tightening sites, including the removal of broken bolts, pipe beveling, and facing work. In addition to exclusively importing and selling a wide variety of tools from advanced bolting countries around the world, we offer an extensive range of rental tools, with over 2,000 rental machines, making us one of the largest in Japan. Furthermore, we conduct on-site service supervision, safety training, and flange fastening skill training, operating as a "bolting comprehensive manufacturer." We lead the industry in sales revenue, number of units sold, rental units, and number of employees.