Cost reduction through material optimization and shape optimization using VA and VE for weight reduction.
This is an example of achieving cost reduction by lightweighting and reducing processing man-hours of MC block machining using VA and VE.
The shape that emphasizes strength and rigidity poses a problem in terms of weight, and simply machining it will lead to a significant increase in processing time and costs. Making the part in a square pipe shape, as in this case, is optimal for weight reduction, but the increase in processing time becomes an issue. ■ As a ONE POINT consideration, we took into account both material optimization and shape optimization for weight reduction through machining. ■ Original part information: Material: SS material, 60×70×150 square pipe shape with a thickness of 10t. ■ VA, VE content: Material: SS material → A5052S Weight reduction measures: By adopting a milling process with a depth of 10 from the square pipe shape, we achieved a significant reduction in processing time through the selection of materials that consider the reduction of cutting volume and machinability, leading to cost reduction.
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■ The case explanation using PowerPoint can be viewed in a 5-page PDF. ■ For more details, please contact us.
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Applications/Examples of results
■Label printing machine manufacturer ■Medical device manufacturer ■Semiconductor manufacturing equipment peripheral device manufacturer ■Labor-saving machinery manufacturer ■Industrial equipment manufacturer ■Welfare equipment manufacturer ■Meat processing machinery manufacturer ■PC peripheral device manufacturer ■Information equipment manufacturer ■Amusement facility equipment manufacturer ■Power supply box manufacturer ※※※※※※※※※ This is a cost reduction method applicable to parts in various industries. ■Please feel free to contact us.
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In the process of improving design, we analyze the entire structure of the equipment, making it possible to solve all issues related to quality, delivery time, and cost. In terms of cost reduction, we achieve an average cost reduction of 40-50% (only applicable to machined products). In our past maximum achievement, we achieved an 80% cost reduction. Our company directly conducts value analysis and improvement design for our customers' equipment.