Cost reduction through bending processing of MC machined parts and strengthening by sheet metal fabrication.
VA and VE design that compensates for insufficient strength through rib processing when converting machined MC plate parts into sheet metal to reduce costs.
One of the highlights of cost-reduction design through VA and VE is the optimization of processing methods, which I will introduce here. In VA and VE from MC processing to sheet metal processing, bending processes are incorporated to address areas lacking rigidity. The theme is MC processing → sheet metal conversion 1 (reducing the number of parts & reducing man-hours). As an initiative, we are addressing cost reduction by transitioning from MC plate processing to a sheet metal bending structure. We are considering reducing parts by using MC plate processing for the holding section of square pipes to enhance strength, while maintaining strength with a sheet metal bending structure. VA and VE content: We aim to increase strength with a bending structure and rib structure while also reducing parts by eliminating the intermediate plate. You can download a PowerPoint-style PDF on the catalog page.
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basic information
Cost reduction through reducing man-hours and parts by using sheet metal processing and rib processing instead of MC plate processing. I believe that the ultimate cost reduction depends on how well we can address precision and strength deficiencies by effectively utilizing the sheet metal process. Key point: Grinding, cutting, and punching (sheet metal processing) are fundamentally different in terms of precision, cutting volume, and shape construction, so effectively utilizing these methods is the way to achieve cost reduction.
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Applications/Examples of results
■Medical device manufacturer There are other applicable contents as well. Please feel free to contact us.
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Company information
In the process of improving design, we analyze the entire structure of the equipment, making it possible to solve all issues related to quality, delivery time, and cost. In terms of cost reduction, we achieve an average cost reduction of 40-50% (only applicable to machined products). In our past maximum achievement, we achieved an 80% cost reduction. Our company directly conducts value analysis and improvement design for our customers' equipment.
![[Processing Example] Wire Stay Sheet Metal Processing](https://image.mono.ipros.com/public/product/image/03b/2000543514/IPROS28954609146624577451.jpeg?w=280&h=280)
![[Document] PDMC Proposal (Prepared by Otsuka Shokai)](https://image.mono.ipros.com/public/product/image/76b/2000657273/IPROS35232314795933984697.png?w=280&h=280)
