A method to avoid cost increases through integration of sheet metal additional parts using VA and VE.
By integrating areas where additional parts would increase costs through VA/VE design, it is possible to avoid cost increases. This method will be introduced.
Avoid cost increases by integrating parts that arise from specification additions. They are currently separated and fastened with screws. We will consider methods to reduce costs by integrating them. ■ Key Point: Since adding parts leads to cost increases, we will design with additional processing in mind to find a solution. ■ Solving the increase in parts due to specification additions through integration: There is the integration of additional parts in processes skilled in sheet metal processing. Some issues can be resolved through notching and bending. ■ Key Point: To prevent cost increases from additional parts, especially small components, integration is highly recommended. The methods are introduced in a PowerPoint-style PDF on the catalog page.
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basic information
Application of the component reduction method, which is one of the VA/VE techniques, integrates additional parts to prevent cost increases. It is common to add parts with specification changes, but with VA/VE, the number of parts can remain unchanged. The method using VA/VE is introduced for themes like the one above (specification addition). ※※※※※※※ It can be applied through horizontal deployment.
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Applications/Examples of results
■Label printing machine manufacturer ■Medical device manufacturer ■Semiconductor manufacturing equipment peripheral device manufacturer ■Labor-saving machinery manufacturer ■Industrial equipment manufacturer ■Welfare equipment manufacturer ■Meat processing machinery manufacturer ■PC peripheral device manufacturer ■Information equipment manufacturer ■Amusement facility equipment manufacturer ■Power supply box manufacturer We can accommodate units from all industries. Please feel free to contact us.
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In the process of improving design, we analyze the entire structure of the equipment, making it possible to solve all issues related to quality, delivery time, and cost. In terms of cost reduction, we achieve an average cost reduction of 40-50% (only applicable to machined products). In our past maximum achievement, we achieved an 80% cost reduction. Our company directly conducts value analysis and improvement design for our customers' equipment.