Developing machines to enhance operability and productivity! Introducing a case study of the crunch chocolate molding machine.
Company A utilized the "scraps" generated during the manufacturing process and sold them as crunchy chocolate mixed by hand. However, due to the manual production, they were unable to keep up with demand. In response, our company developed and introduced a machine that enhances workability and productivity without compromising the "texture," which is a key feature of the crunchy chocolate. With the newly developed and introduced crunchy chocolate molding machine, it became possible to produce approximately 400 pieces per minute, which is about ten times the output of manual production, while maintaining the handmade texture. This enabled mass production and diversification of products, significantly boosting our performance. [Case Overview] ■ Challenges - Unable to keep up with production due to manual manufacturing ■ Results - Capable of producing about ten times the number of products per minute compared to manual production while maintaining the handmade texture - Improved workability and productivity - Enabled mass production and diversification of products, leading to significant growth in performance *For more details, please refer to the PDF document or feel free to contact us.
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【Derived Products】 ■ Handmade-style Crunch Chocolate Molding Roll ■ Crunch Depositor *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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In addition to machines for chocolate, rice cakes, and traditional Japanese sweets, we take pride in our unique ideas, high technical skills, and the extensive knowledge gained from 105 years of experience in confectionery. We have developed numerous custom machines and plants for specialty sweets, achieving high performance not only in Japan but also overseas. Our machines are designed with consideration for the entire lifecycle of the sweets, incorporating various innovations, whether they are general-purpose or custom machines. Rather than simply selling machines, we plan and devise popular sweets while taking into account product characteristics, such as whether they can be long-selling items or short-range products, and propose new machines accordingly. This reflects Tanizawa's broad approach to manufacturing, delivering not only excellent hardware but also outstanding software.