Ultrasonic Extraction Lab & Production - Heilscher's Powerful Ultrasonic Extraction Equipment
The powerful ultrasonic extraction technology is a new method for separating physiologically active compounds from plants using a high-amplitude, high-intensity Hielscher ultrasonic device.
Ultrasonic extraction is an effective new technology for isolating bioactive compounds from plants. However, ultrasonic extraction must be powerful to be successful, and Heelscher ultrasound generates high output and low frequency, producing intense cavitation. It moves energetically through the liquid in a slurry made of plant materials in the solvent, where extreme temperatures, pressures, heating/cooling rates, and pressure differentials create locally intense shock waves. When cavitation bubbles collapse on the surface of solids (particles, plant cells, tissues, etc.), micro-jets and partial collisions generate effects such as surface peeling, erosion, particle destruction, sonoporation (penetration of cell walls and membranes), and cell destruction. Until now, ultrasonic equipment could achieve localized processing in laboratories, but scaling up ultrasonic equipment for production was not possible. Heelscher ultrasonic equipment ensures high output (50,000W) and guarantees continuous operation for 24 hours. The erosion dispersion achieved through 100% cavitation by ultrasound allows for results that could not be achieved by shear force.
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Hielscher Company primarily designs and manufactures large and powerful ultrasonic equipment, offering lab equipment, prototype bench-top systems, and production-level devices. Effective and energy-efficient technology is necessary to harness ultrasonic capabilities. Additionally, even with the same ultrasound, the results are completely different from immersion-type ultrasonic cleaners. It is the high amplitude and high surface intensity of Hielscher's powerful ultrasound that makes this technology possible.
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Plant extracts are bioactive compounds isolated from plant materials such as herbs, flowers, leaves, stems, roots, and other parts of plants. Physiologically active compounds such as vitamins, antioxidants, polyphenols, polysaccharides, cannabinoids, and other plant molecules are used as functional food additives, dietary supplements, cosmetics, pharmaceuticals, and natural colorants. Components from plant materials, extraction of viruses, etc. Ultrasound solvent-free garlic extraction Ultrasound extraction from hot chili peppers Capsaicin extraction Ultrasound astaxanthin extraction Ultrasound extraction of medicinal herbs Catechin extraction Ultrasound vanilla extraction – non-thermal method Ultrasound quercetin extraction
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DKSH is a member of the Swiss global company "DKSH Group." It provides comprehensive services and solutions across the entire value chain, combining procurement, marketing, sales, distribution, and after-sales service, through its three business divisions: consumer goods, production materials, and technology, with a long-term perspective.