Parts feeders and non-vibration type parts feeder application inspection devices that achieve ultimate product damage-free transport technology.
The "Trefeeder," a non-vibration parts feeder developed by Toray Precision, is a new type of parts feeder that aligns and transports target products without vibration. It demonstrates excellent performance in the alignment and transportation of parts (components) ranging in size from a few millimeters to about 20 mm, with features such as damage-free handling, compatibility with a variety of parts, and low electrostatic properties. In addition to being used as a simple parts feeder, it can be upgraded to an inspection system by installing measurement and inspection devices and a work recovery unit within the equipment. In recent years, there has been an increase in inquiries regarding the alignment supply and inspection of automotive electronic components, which require high reliability! 【Must-See! Videos】 1. Inspection of the front and back surfaces of a Φ10mm ferrite drum, damage-free good product recovery, and automatic tray transfer. 2. Work transportation and supply (1060 ferrite drum (inductor components)) https://www.ipros.jp/product/detail/2000520165/ 3. Work transportation and supply (2012 chip resistors requiring front-back and top-bottom alignment) https://www.ipros.jp/product/detail/2000520189/
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basic information
【Features Details】 1. Damage-free Transport (Long and Short Sides, Inverted, Front and Back, Surface Alignment) Significant reduction in workpiece damage through vibration-free alignment. Control and correction of the workpiece's long and short sides, inverted position, front and back, and surface orientation using guide formation, air blow, and magnet units. Workpieces that pass quality inspection are collected without damage using an air-floating ramp. There is also a proven track record of systems that automatically transfer collected workpieces to trays. 2. In-machine Inspection of Parts Feeders Since there is no vibration inside the parts feeder, it can be equipped with customer-specified measurement and inspection cameras, various sensors, or measurement and inspection systems recommended by our company. Workpieces are transferred to the inspection table through vibration-free, seamless guide induction, reducing posture disturbances. 3. Multi-Variety Compatibility One machine can handle multiple varieties, with variety switching requiring only a few parts replacements and sensor threshold adjustments. 4. Static Electricity Suppression Structure There are few points where workpieces come into contact with the machine structure, making it less likely for static electricity issues to occur. 5. Direct Connection to Next Process Due to the absence of vibration, the linear feeder end can be directly connected to the customer's next process. 6. Quiet Operation No vibration noise, providing excellent quietness.
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Applications/Examples of results
【Example Target Parts】 1. Automotive passive components and surface mount devices (automotive MLCCs, crystal oscillators, piezoelectric elements, etc.) 2. Automotive small resin parts and resin connectors 3. Automotive small to medium ferrite components (inductor components, drum shapes, array shapes, sleeve shapes, ring shapes, plate shapes, disk shapes, etc.) 4. Automotive small to medium ceramic components (various electronic components, drum shapes, array shapes, sleeve shapes, ring shapes, plate shapes, disk shapes, etc.) 5. Automotive cylindrical battery components (insulation plates, caps, etc.) 6. Automotive components (washers, gaskets, seals, sealing materials, etc. with high reliability requirements) 【Applicable Models】 1. Trefeeder S - A basic parts feeder that accommodates electronic components like semiconductors, up to an external size of approximately 20mm. 2. Trefeeder V - A high-functionality parts feeder that adds front-back and top-bottom alignment functions to the S-type features. 3. Trefeeder IT - An inspection table with alignment functionality that guides workpieces to a glass table seamlessly and without vibration while maintaining the workpiece posture established by the rectifying mechanism. 4. Trefeeder IS - A measurement and inspection device equipped with our recommended image processing inspection system and 3D measurement head, based on the IT type.
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Company information
Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.