A high-function type with long and short sides, inverted, front and back, and surface alignment! This parts feeder achieves ultimate product damage-free transport through non-vibration parts handling technology.
The high-performance parts feeder "Trefeeder V" adds front-back and top-bottom alignment functions to the S-type features (long-short side and inverted posture control). It recognizes the current posture of the workpiece inside the device, and if the posture is incorrect, it corrects it using a combination of air blow, guide formation, and a surface-facing unit utilizing magnets. Additionally, posture confirmation of the workpiece is performed using cameras or optical sensors, allowing for the recognition and elimination of foreign objects that are not the feeding target, as well as accurately counting the number of workpieces supplied from this machine. 【Features】 1. Damage-free transport (long-short side, inverted, front-back, top-bottom alignment) 2. Compatible with a variety of products 3. Static electricity suppression structure 4. Direct connection to the next process 5. Quiet operation 【Must-see! Video】 1. Workpiece transport and supply (top-bottom and front-back alignment required for 2012 chip resistors) 2. Workpiece transport and supply (disk workpieces with top-bottom orientation) https://www.ipros.jp/product/detail/2000520167
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basic information
【Features Details】 1. Damage-Free Transport (Long and Short Sides, Inverted, Front and Back, Surface Alignment) Significant reduction of workpiece damage through vibration-free work alignment and air-floating transport in the linear section. Recognition of workpiece posture using cameras (image processing), optical sensors, etc. Control and correction of workpiece posture (long and short sides, inverted, front and back, surface) through a combination of guide formations, air blow, magnet units, etc. Ability to recognize products and foreign objects, selectively separating and eliminating (discharging) only foreign objects. 2. Multi-Variety Support One unit can accommodate multiple varieties, with variety switching requiring only a few component exchanges and sensor threshold adjustments. 3. Static Electricity Suppression Structure Minimal contact points between the workpiece and the machine structure, reducing the likelihood of workpiece static electricity issues. 4. Direct Connection to Next Process Due to the absence of vibrations, the linear feeder end can be directly connected to the customer's next process. 5. Quiet Operation No vibration noise, providing excellent quietness.
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Applications/Examples of results
【Applicable Information】 Supply Target: General workpieces that require control of posture and orientation for surface mount components (SMD), ferrite components, resin components, etc., to be fed into subsequent processes. Supply Capacity: Approximately several hundred pieces per minute (varies depending on workpiece size and shape). Device Functions: A. Recognizes the current posture of the workpiece using cameras, optical sensors, etc. B. If the workpiece is in an incorrect posture, corrects the posture using an air-based posture control mechanism or guide mechanism. C. Cuts and supplies one workpiece from an air-floating linear system while maintaining the workpiece's posture. D. In the case of foreign object contamination, selectively discharges only the foreign object outside the system.
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Company information
Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.
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