A measurement and inspection device that fully utilizes the features of Trefida, such as damage-free transport and collection, compatibility with various types, and the ability to conduct in-flight inspections, ensuring that "the inspected products are not damaged."
The Trefeeder IS is an autonomous measurement and inspection device that incorporates our proven measurement and inspection devices from Trefeeder IT. After the workpiece is loaded, it automatically inspects the quality of the workpiece and performs automatic NG discharge and OK collection. By eliminating the vibration-type parts feeder, we have developed and commercialized an inspection device that does not damage the inspected products (workpieces), which, while seemingly obvious, did not exist in the world. 【Features】 1. Damage-free transport (long and short sides, inverted, front and back alignment) 2. In-machine inspection of parts feeders 3. Compatible with multiple varieties 4. Static electricity suppression structure 5. Quiet operation 【Must-see! Videos】 1. Inspection of both sides of a Φ10mm ferrite drum, damage-free good product collection, and automatic tray transfer 2. Six-sided appearance inspection of MLCC3225 and damage-free good product collection https://www.ipros.jp/product/detail/2000520152 3. Six-sided appearance inspection of resin connectors https://www.ipros.jp/product/detail/2000520158
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【Features Details】 1. Damage-Free Transport (Long and Short Sides, Inverted, Front and Back, Surface Alignment): Significant reduction of damage to workpieces through vibration-free work alignment. Control and correction of the workpiece's long and short sides, inverted position, front and back, and surface orientation using guide formations, air blow, and magnet units. Workpieces that pass quality inspection are collected without damage using an air-floating slope. There is also a proven system for automatically transferring collected workpieces to trays. 2. In-Machine Inspection of Parts Feeders: Since there is no vibration inside the parts feeder machine, our recommended measurement and inspection systems, which have a good compatibility with the tray feeder, are installed. The vibration-free and seamless guide induction minimizes disturbances in the workpiece's posture when transferring to the inspection table. 3. Multi-Variety Compatibility: One model can accommodate multiple varieties, with variety switching requiring only a few component exchanges and sensor threshold adjustments. 4. Static Electricity Suppression Structure: There are few points where the workpiece rubs against the machine structure, making it less likely for static electricity issues to occur. 5. Quiet Operation: No vibration noise, providing excellent quietness.
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【Applicable Information】 Inspection Target: - Passive components (automotive MLCCs, crystal oscillators, piezoelectric elements, etc.) - Ferrite components (inductor components) - Resin connectors, cylindrical and disc-shaped components, and other workpieces that can be aligned with a trephine Device Functions: 1. Quality inspection of workpieces through image processing (general rule-based processing and AI image processing), 3D measurement, etc. [Examples of measurement and inspection devices] - General image processing inspection system (Visco Technologies: VTV series) - AI application image processing inspection system (Preferred Networks, Inc. / Preferred Networks Visual Inspection) - 3D dimensional measurement system (white light interference 3D displacement meter, optical sectioning 3D sensor, etc.) 2. Sorting and discharging of workpieces based on inspection results, as well as re-inspection of misaligned or uninspected workpieces 3. Execution of the entire process from workpiece input to recovery in a "damage-free" manner
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Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.