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  6. Utilizing Near-Infrared Analysis in Tofu Production - A Case Study by Marutsune Co., Ltd.

Utilizing Near-Infrared Analysis in Tofu Production - A Case Study by Marutsune Co., Ltd.

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last updated:Dec 17, 2024

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Introduction of the case study on the implementation of the near-infrared measurement device "Infratec NOVA" that enables rapid non-destructive analysis of soybean components.

At Marutsune Co., Ltd., which is engaged in the manufacturing and sales of tofu, we have introduced our analytical equipment to verify the components of soybeans, the raw material, and soy milk before the addition of nigari. We would like to introduce the background of this introduction and how it is utilized. The soybeans, which are the raw material for tofu, vary in shape, size, and component composition depending on the year of cultivation and location. How can we consistently deliver the same delicious taste while adapting to these changes? To address this, we believe it is essential to always understand the protein and moisture content of the raw soybeans, so we introduced the near-infrared measurement device "Infratec NOVA," which allows for non-destructive and rapid analysis of soybean components. This is reflected in the tofu preparation conditions. **Features of Infratec NOVA** - No need to grind the raw material; components such as protein, moisture, and oil can be measured simultaneously while the soybeans remain whole. - Measurement time: approximately 40 seconds - Measurement target: grain solids [bulk] - By understanding the state of the soybeans, it can also be used to consider the mixing of raw materials. *For more details, please refer to the PDF document or feel free to contact us.*

    Food Testing/Analysis/Measuring Equipment
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Utilizing Near-Infrared Analysis in Tofu Production - A Case Study by Marutsune Co., Ltd.

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  • Related Link - https://www.fossanalytics.com/ja-jp#
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【Analysis Equipment Lineup】 ■ Component analysis device for raw material acceptance "Infratec NOVA" ■ Analyzes important soy milk components for tofu production "Milkoscan Mars" ■ Higher model of soy milk raw milk analysis device "Milkoscan FT1" *For more details, please refer to the PDF document or feel free to contact us.

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Utilizing Near-Infrared Analysis in Tofu Manufacturing - A Case Study of Marutsune Co., Ltd.

Utilizing Near-Infrared Analysis in Tofu Manufacturing - A Case Study of Marutsune Co., Ltd.

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Near-infrared component measurement device "InfraTech NOVA"

Near-infrared component measurement device "InfraTech NOVA"

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FT-IR Emulsion Component Measurement Device "Mircoscan Mars"

FT-IR Emulsion Component Measurement Device "Mircoscan Mars"

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Soy Sauce Component Measurement 'Milcoscan FT1'

Soy Sauce Component Measurement 'Milcoscan FT1'

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InfratecNOVA

Utilizing Near-Infrared Analysis in Tofu Manufacturing - A Case Study from Marutsune Co., Ltd.

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At Marutsune Co., Ltd., which manufactures and sells tofu in Chiryu City, Aichi Prefecture, we have introduced FOSS analysis equipment to confirm the components of the raw materials, soybeans and soy milk. 【Natural agricultural products are never the same】 Understanding the protein and moisture content of raw soybeans at all times is essential, so we have introduced the non-destructive and rapid near-infrared measurement device, Infratec NOVA, for component analysis of soybeans. This is reflected in the tofu preparation conditions. 【Rapid measurement of protein and total solids】 The Milkoscan Mars is a rapid component testing device for raw milk, with calibration curves for protein, fat, total solids, and non-fat solids, which we have applied to the soy milk testing used in tofu production. This has clarified the protein and total solids content of the soy milk produced daily, allowing for confirmation of the optimal protein amount before adding coagulants. [Measurement Results Example] Soy Milk A, Protein = 6.25%, Total Solids = 14.2% Soy Milk B, Protein = 6.12%, Total Solids = 14.6% ■ Component analysis device for raw material acceptance: Infratec/NOVA ■ Analysis of important soy milk components for tofu production: Milkoscan Mars ■ Higher model of soy milk/raw milk analysis device: Milkoscan FT1

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Testing, Analysis and Measurement

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Our company was established in 1974 and specializes in the development and manufacturing of analytical instruments. We provide fast and reliable optimized solutions for daily management of quality and processes across the entire supply chain in the fields of agricultural products, food, pharmaceuticals, and chemical products. Our concept focuses on reducing time in production processes, utilizing raw materials more efficiently, producing stable high-quality products, and optimizing food safety, delivering high-precision and user-friendly analytical instruments to our customers.

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