Problem-Solving Materials: Productivity Improvement Edition 5 | Challenges and Solutions for Small-Batch, Multi-Variety Processing
What are the key points and effective methods to improve productivity in low-volume, multi-variety production? A resource for identifying and solving issues in the production site.
This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In this document, we will introduce key points and effective methods for improving productivity, focusing on the theme of "Enhancing Productivity in Low-Volume, High-Variety Production." [Document Overview] In order to enhance corporate value and differentiate from competitors, it is becoming increasingly difficult to simply implement CAD/CAM and aim for quality improvement. More customers are responding to customer needs by accommodating low-volume production, but many are facing various challenges such as shortening delivery times and reviewing costs. This document summarizes the challenges and factors associated with low-volume processing and presents methods for improving setup processes. *You can download the document using the button below.*
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■Vol.5 "Challenges of Small-Batch Production with Diverse Varieties" - Advantages and disadvantages of small-batch production with diverse varieties - Two factors that hinder productivity - How to secure production time? ■Vol.5-1 "Efficiency Improvement in Small-Batch Production with Diverse Varieties" - "PICO 8-Pallet Changer Specification" specialized for small workpieces - Effective usage examples with pallet changers - Productivity improvement by securing continuous working time
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Please use this as a hint for those who are looking to streamline the manufacturing process of small-scale production items or seeking improvement points within the process.
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【Proposing the latest and standard equipment for manufacturing through a system】 We are the only company in Japan that can provide a comprehensive proposal for all the equipment necessary for manufacturing, including machine tools, CAD/CAM, 3D printers, 3D scanners, and other 3D digital production tools and instruments. 【Peace of mind with technical support after installation】 With our strength in technical support, we can resolve any concerns of users after installation, such as operation assistance, troubleshooting, and maintenance, all through a single point of contact. 【Extensive display of actual machines】 We have various actual machines set up, allowing you to clarify your operational image through demonstrations and tours before making a decision to implement. 【Manufacturer capabilities】 Additionally, if there are no products with the features desired by users, or if there are products with good features but weak sales power, we will leverage our manufacturer capabilities to release them as uniquely planned in-house products.