Introducing a case study of a machined tool holder for SCM415 as an alternative to whetstone grinding!
"Film polishing" can achieve an excellent surface finish in a short time while minimizing polishing unevenness and the occurrence of scratches. We received a request from a tool holder manufacturer for taper surface polishing aimed at improving surface roughness. The workpiece is a tool holder for machining, and the material is SCM415. Using a microfilm of 15μ, we processed for 25 seconds, and the measurement results after processing were R max 0.329μm/Ra 0.029μm. [Processing Example] ■ Requestor: Tool holder manufacturer ■ Workpiece Name: Tool holder for machining ■ Workpiece Material: SCM415 ■ Purpose: Improvement of surface roughness / Pre-processing R max 1.1μm / Required value R max below 0.6μm ■ Film Used: Microfilm 15μ ■ Processing Time: 25 seconds ■ Measurement Results After Processing: R max 0.329μm/Ra 0.029μm * Test processing is available. The first time is free of charge. * For more details, please refer to the PDF document or feel free to contact us.
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【Features of Film Polishing】 ■ Achieves excellent surface finish in a short time ■ Minimizes polishing unevenness and the occurrence of scratches ■ Processing on a constantly new film surface eliminates the need for dressing work ■ Realizes uniform product finishing even without experience or technical skills *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company was founded in 1951 in Kobana, Kawanishi City, Hyogo Prefecture, with the aim of precision machining of small parts using Swiss-made small precision automatic lathes as the core. Currently, we operate with a four-factory system in Osaka and Hyogo Prefectures. At the time of our founding, we specialized in parts machining, but since the machining equipment necessary for parts processing was predominantly foreign-made and very expensive, we decided to develop our own cam-type automatic lathe, which led to the birth of our precision division. We also manufacture cutting tools in-house, creating unique strengths that extend beyond parts machining to include tool design and the use of our own dedicated machines. We have two divisions: the machine tool division and the parts division. In the "Parts Division," we perform high-precision and complex precision machining using our unique machining and management technologies, ensuring that we can meet a wide range of customer requests from prototyping to mass production under a highly reliable quality assurance system. In the "Machine Tool Division," we design machine tools and utilize a super finishing machine called the "Super Finisher" using a film method, widely accommodating ultra-fine machining of parts that require high performance and high efficiency, from standard machines to dedicated machines.
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