Product for Reducing Production Costs: Hybrid Cutting Fluid Automatic Supply Device
U.ENG manufactured HCS-100 type hybrid cutting fluid automatic replenishment system
For the parts processing industry, this is the ultimate dream product that addresses all the various troubles associated with the long-standing inconvenience of handling cutting fluids.
The era of needing to purchase cutting oils is over. With just a minimal power consumption of 300 watts, a few consumables, and tap water, our device automatically generates cutting fluids that are "far lower in cost and have higher cutting performance" than the cutting oils currently being purchased. The supply to each machine's cutting fluid tank is completely automated, eliminating the need for any manual labor from operators. Moreover, the groundbreaking feature of this device is its ability to automatically adjust the concentration management to maintain the cutting fluid's performance at the level of fresh fluid at all times. [Patent pending] This cutting fluid is a "hybrid cutting fluid" that far exceeds the performance of commercially available water-soluble cutting fluids and also incorporates the performance of oil-based cutting oils by adding a small amount of additive oil. It permanently eliminates "decay and odor" caused by bacteria in water-soluble cutting fluids, and the mist of cutting fluid that drifts in the factory transforms into a mist that disinfects bacteria, resulting in the entire factory becoming "odorless and healthy air." By maintaining the "hybrid cutting fluid" with automatic correction to keep it fresh, there are no issues such as tool breakage, rust formation, or reduced cutting speed due to fluid degradation, allowing operations to continue in a completely fresh fluid state. Therefore, the need for "fluid replacement" has become completely unnecessary, and the disposal of industrial waste has also been eliminated.
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basic information
【Cost】 Number of M/C units: 20 units Average tank capacity: 300L Conventional cutting fluid: New fluid purchase cost (dilution rate 5%) + Cutting oil replenishment cost (new fluid, labor cost) + Waste liquid treatment cost (treatment cost, labor cost) Total annual cost: 8.2 million yen / 20 units Hybrid cutting fluid: New fluid cost (generation cost + additive oil cost) + Replenishment cost (generation cost + additive oil cost + no labor cost) Total annual cost: 2.7 million yen / 20 units ■ Annual cost difference: 5.5 million yen 【Performance】 ■ Tool life increase: Max 50% ■ Processing speed increase: Max 30% ■ Processing of non-water-soluble cutting oil materials: Can be processed ■ Rust occurrence on workpieces: No rust formation with maintenance of pH 9 or higher through passive film formation ■ Excellent cleaning ability: Releases from sticky factory, walls, floors, machine covers, and others ■ Automatic management of hybrid cutting fluid concentration: Maintains new fluid performance, prevents spoilage and performance degradation
Price information
For prices and detailed information, please contact U.ENG LLC, Uchiyama, at TEL: 090-5763-3046.
Price range
P5
Delivery Time
Applications/Examples of results
Number of machines: Approximately 10 to 30 units per machine. Interlocking with each machine's cutting tank is unnecessary, and it will automatically replenish when the liquid level drops. About 10 machine tanks will be grouped as one block and connected with a connecting pipe for liquid level management. The supply piping to each machine's cutting tank can be extended and connected sequentially.
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Company information
For the metal processing industry, reducing processing costs, minimizing the occurrence of defective parts, and increasing machine operating rates are important challenges. In particular, the chips that accumulate at the bottom of water-soluble cutting fluid tanks are sucked up by pumps, causing pipe blockages, defective products, tool breakage, and decreased machine operating rates. Additionally, the lubricating oil, fine chips, and sludge that float on the surface of the tank can cause the cutting fluid to deteriorate due to bacterial decay and unpleasant odors, drastically reducing its lifespan and increasing processing costs. Our company has been addressing these issues for many years. Users want to collect not only the sludge that accumulates at the bottom of the tank but also the floating sludge. There are complaints about the dewatering of the sludge. Users are troubled by uneven dewatering on the top and bottom surfaces of the recovery basket. Cleaning the basket inside the main unit after sludge recovery is very inconvenient. The FD-1 type sludge cleaner is a product equipped with excellent functions that solve all of these problems, which are not found in conventional products. We highly recommend that you confirm its performance with a demonstration unit.
