No burrs and excellent surface roughness! Due to good straightness, there is no variation in hole diameter even in curved areas, allowing for clean perforation! Here are some examples of machining with FCD material.
This is a machining example using the ultra-hard drill "Zero Buri X Steel" to perforate the work material: FCD. It is a groundbreaking cutting tool that completes everything from drilling to finishing hole accuracy with just one Zero Buri. Since there are no burrs, the perforation process is minimized, resulting in significant cost reduction. 【Machining Example】 ■ Tool Used: Zero Buri X Steel ■ Model Number: GK-HFZX-OH GQA ■ Number of Blades: 3 blades ■ Hole Diameter: H7 ■ Coating: GQA Coating ■ Material: FCD ■ Cutting Conditions: S=2430rpm, F=95m/in ■ Regrindable ■ Standard Sizes: φ3.0～φ16.0 Customers who require sizes outside the catalog standards are welcome to inquire. ■ Compatible Work Materials: FCD, Carbon Steel, High Tensile, SCM...etc It is also capable of perforating curved surfaces and cross holes. Regrinding is possible, contributing to cost reduction for our customers. For more details, please refer to the PDF document or feel free to contact us.
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basic information
Our company offers the sale of the burr-free drill "Zero Burr Drill," as well as regrinding, processing, custom tool manufacturing, coating, cutting tool inspection, marking, and other solutions for cutting tool issues and original tool production. We listen to our customers' needs and strive to be of assistance. If you are having trouble with cutting tools or burrs, please feel free to contact us. We look forward to hearing from you. *Currently offering Zero Burr rentals!! (for a fee) If you have never used Zero Burr before or would like to test how burrs form, this is a must-see opportunity! Please do not hesitate to inquire.
Price information
Purchases are made through an agent. Please contact us for more details.
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Applications/Examples of results
【Examples of Achievements】 - The need for deburring work has been eliminated, which has been a great help. - Labor costs have been reduced, allowing us to allocate personnel to other departments. - We were previously unable to take on jobs due to the impossibility of deburring, but now we can accept them, resulting in a doubling of our workload. - Acrylic drilling is beneficial because the sides are transparent and finished beautifully. - Resin drilling often resulted in enlarged holes or melting, leading to many defective products, but since switching to zero burrs, there has been no enlargement of holes or burrs, eliminating defects. We have received various feedback like this. If you have any issues or requests regarding burrs, please feel free to contact us. Additionally, we offer services such as regrinding, reprocessing, cutting tool manufacturing, recoating, tool measurement, and marking. We look forward to your inquiries.
Line up（1）
| Model number | overview |
|---|---|
| GK-HFZX-OH GQA | Zero Vari X for Steel |
catalog（2）
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Company information
■Company Introduction Our company has been engaged in trial and error for many years to address one of the challenges in manufacturing: "deburring after drilling." We have finally succeeded in developing a mysterious drill that produces no burrs, called "Zero Burr." The Zero Burr is not just a tool for making holes; it is a carbide drill that can finish holes with high precision, free of burrs, and with true roundness and straightness. <Features of the Zero Burr Drill> ■ No burrs ■ No centering required ■ Can drill curved and angled holes in one shot ■ Hole accuracy H6~H7 ■ Surface roughness equivalent to spiral reamers ■ One-shot processing from centering to reamer finishing is possible ■ All series can be re-sharpened, etc... The number of steps in the drilling process is reduced, leading to cost reduction and increased productivity. We aim to be of service to our customers by understanding their needs and continuously challenging ourselves to create the best original tools, processing, re-sharpening, and coating until we achieve the optimal solution. While NC machines for cutting processes are becoming increasingly precise year by year, we aspire to be a consulting partner in searching for the "best processing methods" that can meet the various conditions intertwined with high precision.