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  6. The number of adoptions is increasing. 【SUS/Aluminum available】 Small winch with load holding function.

The number of adoptions is increasing. 【SUS/Aluminum available】 Small winch with load holding function.

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last updated:Jul 05, 2022

庄司歯車エンジニアリング
庄司歯車エンジニアリング
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No need for brake stoppers! A self-locking winch that can operate without power and can hold loads. Lightweight, smart, and compact with many applications!

The compact and lightweight winch "S-Winch," which incorporates the already well-received new self-locking mechanism (Shoji-Lock), now comes in stainless steel and aluminum types in addition to the traditional iron version. Due to high demand for cleanroom compatibility, it achieves a compact and lightweight design with a sleek appearance, allowing for space-saving. It can rotate in both forward and reverse directions and holds the load when stopped. It is widely usable as a disaster response and energy-saving measure without requiring power. Additionally, since it is not a ratchet, it operates very quietly, making it suitable for nighttime work and environments such as hospitals, research facilities, and laboratories. The SUS version can be used in cleanrooms as well as in marine and ship applications. The aluminum version is lightweight and convenient for portability. *For more details, please visit our official website or feel free to contact us.*

    Gearbox
2012_0625_164957-IPROS7981571380485282001_220x220.jpg

The number of adoptions is increasing. 【SUS/Aluminum available】 Small winch with load holding function.

2012_0625_164957-IPROS7981571380485282001_220x220.jpg
2012_0625_164957-IPROS7981571380485282001_220x220.jpg 半導体装置用.JPG 医療器具用.JPG
  • Shoji Gear Engineering Co., Ltd. Official Website
  • Special site - Product/service details - https://pr.mono.ipros.com/shoji-lock/product/

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basic information

Basic Specifications: Maximum rope tension: 50 kgf, lifting amount per rotation: approximately 13 mm, input torque at maximum load: approximately 3 Nm, handle operation force: approximately 2.8 kg (handle diameter: 120 mm), wire winding length: approximately 5 m (φ3 mm), body weight: 2.1 kg. *For other products, please check our website, catalog, etc. 【Features】 ○ Holds the position where the operation is stopped. ○ Compact, lightweight, and economical. ○ Excellent strength and durability. ○ Operates quietly without ratchet noise. ○ Simple structure that is less prone to failure and prevents operational errors. ○ Easy electric operation with one touch (Electric/Manual Winch SWE). 【Other Features】 ○ Drum that does not restrict the direction of rope winding. ○ Unique holding mechanism sealed within the drum for quiet and powerful operation. ○ Input shaft that maintains the stopped position regardless of rotation direction. ○ Handle that operates smoothly without a ratchet. ○ Compact and lightweight tube-shaped case that allows for flexible installation direction. ○ Made of all stainless steel, suitable for a wide range of applications (food, medical, hospitals, clean rooms, marine, ships, etc.).

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Applications/Examples of results

- Adopted by vacuum equipment manufacturers and cleanroom specification factories - Adopted as equipment by medical device manufacturers - Adopted in food factory production lines - Adopted in semiconductor manufacturing lines - Adopted in university research laboratories (motor-driven type) - Also adopted in the architecture and interior design sector

Detailed information

  • 半導体装置用.JPG

    Made of aluminum with a proven track record in semiconductor devices. There is a track record of semiconductor devices using aluminum material (A7075). There is also a type that uses a polyester belt for winding instead of wire.

  • 医療器具用.JPG

    There are also organic fiber ropes. For medical devices, there are types that are wound with organic fiber ropes instead of wires. The photo shows a steel product that has undergone electroless nickel plating, finished at a low cost.

catalog(2)

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Self-Locking Winch Product Catalog

Self-Locking Winch Product Catalog

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Brochure for Parts Procurement in Vietnam and Overseas

Brochure for Parts Procurement in Vietnam and Overseas

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CAD data(7)

Model number overview File
SWM-050-12AK70(54) Manual-only winch Maximum rope pulling force 50 kgf, reduction ratio i = 12 Lightweight aluminum type, drum diameter Φ70 or Φ54
  • 2D dxf ( 2MB)
SWM-050L-12   Manual-only winch Maximum rope pulling force 50 kgf Reduction ratio i = 12 Long bobbin
  • 2D dxf ( 0B)
SWM-100-12 Manual-only winch Maximum rope pulling force 100 kgf Reduction ratio i = 12
  • 2D dxf ( 0B)
SWM-050-12 Manual-only winch Maximum rope pulling force: 50 kgf Reduction ratio i = 12
  • 2D dxf ( 0B)
SWE-300L Manual/Electric Tool Assist Winch Maximum Rope Pulling Force 300 kgf Gear Ratio i = 81, 117, 182, 351 Long Bobbin Hexagonal Tip Specification
  • 2D dxf ( 940KB)
SWE-300 Manual/Electric Tool Assist Winch Maximum Rope Pulling Force 300 kgf Gear Ratio i = 81, 117, 182, 351 Hexagonal Tip Specification
  • 2D dxf ( 0B)
SWE-100 Manual/Electric Tool Assist Winch Maximum Rope Pulling Force: 100 kgf Reduction Ratio: i = 64, 92, 176 Hexagonal Tip Specification
  • 2D dxf ( 0B)

Company information

庄司歯車エンジニアリング

庄司歯車エンジニアリング

Machine elements and parts

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The load-holding function equipped reduction mechanism (shoji-lock) has been developed for application products such as winches and rack jacks since the early 2000s. Steady sales activities have borne fruit, and it has begun to be adopted for various applications. Unlike conventional worm reduction gears with self-locking functions where the input and output shafts are orthogonal, our design features them in a straight line (inline), allowing for a compact design and space-saving, which has received high praise and resulted in a diverse range of practical examples. (Patents have been obtained in Japan, the United States, the EU (Germany, France, the UK), China, South Korea, and Taiwan.) Furthermore, starting in April 2023, we launched a new overseas parts procurement business, beginning with Vietnam. Currently, a majority of our parts are procured overseas, and leveraging our achievements and network, we aim to assist companies struggling with cost reduction in parts procurement.

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