[Case Study of Cleaning System Implementation] Cleaning Agent Consumption Reduced by 1/2! Cleaning of Automotive Machined Parts

The idea that "cleaning machines are all pretty much the same" was wrong! We have successfully reduced the amount of cleaning agents used significantly!

Company K manufactures cutting parts for automobiles. They had already purchased and operated a hydrocarbon cleaning machine 15 years ago, but due to increasing malfunctions, they were considering an upgrade. It was decided to stick with a hydrocarbon-based cleaning machine, but there was a desire to introduce something better than the current machine. Thus, they introduced our "CLEANVY." With its unique pump system, solvent consumption was reduced by half, and maintenance costs were eliminated. Additionally, running costs were also halved, successfully reducing manufacturing costs. [Challenges] - They use 600L of cleaning solution per month. - The dry vacuum pump has frequent maintenance and breakdown issues. - The replacement of the heating medium oil occurs every 6 months, which is quite frequent. - Poor drying issues have arisen with new parts. [Results] - Reduced the usage of cleaning solution to 300L per month (half). - Achieved maintenance-free operation with a unique vacuum pump system. - Extended the replacement interval for heating medium oil to about once every 3 years, increasing it fourfold. - High drying performance. *For more details, please refer to the PDF document or feel free to contact us.*

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