[Automotive Industry Case Study] Release Properties + Wear Resistance + Image Recognition Properties 'Bicoat'
Improving production efficiency on the electronic components production line! We will introduce a case where the adoption of surface treatment has achieved prevention of adhesion to the suction fixtures.
We will introduce a case study of trouble resolution on the transport line for electronic components sealed with resin. ■Issue The electronic components sealed with resin are suctioned by a jig and transported and placed on the substrate. However, there were instances where the slightly adhesive sealing resin would stick to the jig, negatively affecting the yield. ■Request Since the suction jig performs suction, transport, and placement operations tens of thousands of times per hour, high wear resistance was required. Additionally, an image recognition camera is used to confirm the position of the components on this line, so it was necessary to use a color that minimizes reflection to prevent whiteout in the images. ■Adopted Surface Treatment - Bycoat® NYK-01BK ■Background and Effects of Adoption 'Bycoat' was considered for preventing the sticking of the sealing resin and for its wear resistance. After evaluation on actual equipment, it was found to have good wear resistance as well as excellent release properties for the resin. 【Resolved Issues】 - Reduced sticking issues with the resin - Decreased cleaning costs - Improved productivity *For more details, please download the PDF or contact us.
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■What is Baicoat(R)? Baicoat is a coating that achieves both "durability" and "non-stick properties" on its surface. Baicoat is a composite organic coating system that combines inorganic materials with high hardness, such as metals, ceramics, and chemical conversion coatings, with organic materials that excel in lubricity and release properties, such as fluoropolymer resins, siloxane-based resins, and super engineering plastics. For example, it can be safely used in molds that require micron-level dimensional precision, providing reliable release properties. *Baicoat(R) is an abbreviation for bicomponent coating (two types of surface treatment). *For more details, please download the PDF or contact us.
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To maximize the performance of manufacturing equipment and machine parts, Yoshida SKT derives the "optimal solution" tailored to our customers from hundreds of surface treatment technologies. - Decreased productivity due to adhesive troubles - Instability in product quality due to friction - Early deterioration of equipment due to corrosion We respond to these challenges in the manufacturing field with our extensive track record and reliable technical expertise. In 1963, we began fluoropolymer processing. In 1968, we signed a licensing agreement with DuPont (now Chemours), supporting manufacturing innovations for over 2,000 customers across various industries, from automotive to medical and aerospace. Furthermore, in 2024, we are focusing on the development of next-generation products, such as PFAS-free coatings, contributing to the advancement of sustainable manufacturing. With a three-base system in Nagoya, Tokyo, and Yamaguchi, we flexibly respond to both mass production and custom orders. Our consistent quality management system ensures that we deliver reliable quality. For solving challenges in the manufacturing field, trust the surface treatment experts at Yoshida SKT.