[Case Study on Solving Issues in Smart Factory Construction] Equipment Operation Monitoring
Introducing examples of solutions for facilities with signal towers and those without signal output issues!
We will introduce a case study that solved the issue of "equipment operation monitoring" with the support of Astec in building smart factories. We addressed challenges such as the desire to accurately understand equipment operating conditions and the need to share these conditions between the site and management to quickly resolve issues using ICT tools. Since the state of equipment varies by company, we will confirm the actual conditions on-site and provide suitable ICT tools tailored to the challenges, enabling rapid and significant results. 【Case Overview】 <Equipment with Signal Tower> ■ Expected Effects: Reduction in personnel for equipment management, improvement in equipment operating rate, shortening of MTTR ■ Main Functions and Features: Visualization of equipment operating conditions, viewing of equipment operation history ■ Installation Method: Simply place it on top of the signal light and secure it with double-sided tape and a band ■ Power Supply: Solar-powered, no external power supply required *For more details, please refer to the PDF document or feel free to contact us.
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【Summary of Other Cases (Excerpt)】 <Equipment with PLCs and External Devices> ■Expected Effects ・Reduction in personnel for equipment management and operation, improvement in equipment utilization rate, and shortening of MTTR ・Reduction in equipment anomalies and losses due to minor stoppages ■Main Functions and Features ・Setting of equipment operating conditions, remote start/stop control of equipment, visualization of equipment operating status ・Management of equipment pre-failure signals and creation of equipment operation reports *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company was founded in 2001 and provides practical consulting to support improvement activities in the manufacturing industry, including revenue enhancement, productivity improvement, lead time reduction, and inventory reduction through the introduction of DX systems. Based on our unique production management method, the "One-Piece Flow Production System," we create tailored original programs that address each company's specific management challenges, progressing from "on-site improvements" to "system improvements" and then to "production innovation," providing appropriate solutions. If you encounter any issues that need to be resolved, please feel free to contact us. We will definitely provide solutions that satisfy your company. [Astec Consulting HP] https://www.ast-c.co.jp/