[Case Study of PET Bottle Label Separator] Significantly Reduced Overtime Hours During Busy Periods
PLS-5000
Automated label separation and cap removal tasks, achieving a reduction in physical labor at the workplace. We were able to significantly reduce overtime hours during peak periods.
PET Bottle Label Separator PLS-5000 Case Study 1 ■Industry: Waste Management ■Application: Separation of PET bottle labels and removal of caps (pre-treatment before compression) 【Customer's Challenges】 The company conducts intermediate processing of resource waste generated from general households in Soma City, Fukushima Prefecture, compressing and shipping 12 to 14 tons of PET bottles per month. Among these, about 30 to 40% are PET bottles with labels and caps, which were previously removed by part-time employees manually, placing a significant burden on the workers. *For more details, please refer to the PDF document or feel free to contact us.*
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[After Implementation] - Automated the label separation and cap removal processes, achieving a lighter workload in the workplace. - Reduced the time required for label separation and cap removal of PET bottles to about one-third. - Significantly reduced overtime hours that typically occurred during busy seasons. - Enabled a reduction in labor costs and the ability to redirect surplus labor to other tasks. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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■Introduction Yamamoto Manufacturing Co., Ltd. is a machinery manufacturer founded in 1918 in Tendo City, Yamagata Prefecture. We have gained the top market share in Japan for agricultural machinery, particularly grain dryers and straw cutters. "Because we are a company that has walked alongside agriculture, we want to contribute to improving the global environment that supports food production." This desire, combined with our cultivated technology, led to the creation of the polystyrene reduction machine "High Melter." Through the provision of our products, we aim to create a bright future for the industry together with those who are challenging themselves in the recycling industry (*). That is our mission. ■Thoughts on Development The concept of a "circular economy," which views discarded items as resources and aims to circulate resources without generating waste, is gaining attention. However, the recycling industry (*), which plays a significant role in this, does not receive much public interest, and many companies are struggling with labor shortages. Through manufacturing, we want to shine a spotlight on this industry and bring about change. This is the sentiment embedded in all the environmental equipment produced by Yamamoto Manufacturing Co., Ltd. (*) In contrast to the "arterial industries" that produce goods, industries that collect, recycle, reuse, process, and dispose of waste are referred to as "venous industries," likening them to the circulation of blood in the human body.