A lightweight and strong reduced plastic material reinforced with cellulose (pulp) fibers.
This is a non-woven fabric manufactured using the TDS (Totally Dry System) method. Because cellulose (pulp) fibers and polyolefin fibers are evenly dispersed, it becomes a cellulose resin molded body that combines rigidity and impact resistance through thermal processing. With over 50% pulp content, it is an environmentally friendly molding material aimed at reducing plastic usage and decreasing CO2 emissions derived from petroleum. It has the potential to replace fiberglass and other plant-based fibers (such as kenaf). Before processing, it is a low-density, soft mat, allowing it to be molded into three-dimensional shapes with contours. In addition to pulp, it is also possible to mix unused biomass such as tea cake and shell powder, as well as functional by-products.
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basic information
Biomass 50% (pulp + synthetic fibers), etc., can be customized according to your preferences and applications. Additionally, by adjusting the thermal processing, it is possible to achieve a soft texture for the non-woven fabric or a high density and strength similar to plastic. Specifications of non-woven fabric: Composition: Pulp, synthetic fibers (PE, PP), functional fibers, powders, etc. Thickness: Approximately 10mm (before molding), approximately 0.9mm (after thermal molding: depending on molding conditions) Non-woven fabric shape: Flat sheet, width 640mm × length 400-800mm We are also considering providing molded products. There are limitations on shapes, so please consult with us. Color: Natural, white, colored (subject to consultation)
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Applications/Examples of results
As a reduced plastic material for applications that require a certain level of strength, such as automotive interior materials, appliance housings, and trays used in restaurants.
Detailed information
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By stacking sheets of approximately 10mm made of pulp and resin composite and applying heat press, it is possible to produce a material with strength comparable to that of PP sheets.
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The Functional Materials Company will form a development-oriented business as a pillar of the business structure transformation within the Oji Group, advancing the development of new products and new technologies closely aligned with customer needs, as well as the exploration of new businesses utilizing core technologies. <List of affiliated companies> ■ Oji F-Tex Co., Ltd. ■ Oji Imaging Media Co., Ltd. ■ Oji Tac Co., Ltd. ■ New Tac Kasei Co., Ltd. ■ Oji Kinocloth Co., Ltd. ■ Oji Scientific Instruments Co., Ltd. ■ Oji Timely Co., Ltd. Others * Oji Functional Materials Company Portal Site https://www.oji-fmc.com/